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Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV. |
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07-19-2011, 06:26 PM | #1 |
Getting Wild
Join Date: Feb 2010
Location: Arizona
Posts: 132
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Not Running after rebuild
I have a 91 Ezgo with a 3pg motor. I rebuilt the top end and replaced anything that the fuel will touch in route to the motor. New fuel pick up, new lines, new pump, new carb, new crank seals. I had it running till a backfire caused the flywheel side seal to blow out. I fixed the seal and now when I try to start it it won't even sputter. I have a spark and now fuel is running out my intake side of the carb when I let off the gas. If I put my hand over the carb intake I can feel pull and it is pushing air out the exhaust. I did check the ground, made sure all metal is clean and getting a good connection (which seemed to make it crank a little better). I had some trouble with the rings when I put it back together, so I am thinking of pulling it apart and checking everything else to make sure it ok including replacing the seal on the clutch side again. Any other ideas that I might be overlooking? Sorry if you tried to help in another post, I wasn't giving the whole story so now you have all the info.
Thanks, Scott |
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07-19-2011, 06:29 PM | #2 |
Gone Crazy
Join Date: Jan 2007
Location: Chesterfield, Va
Posts: 6,021
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Re: Not Running after rebuild
What is the compression?
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07-19-2011, 06:47 PM | #3 |
Getting Wild
Join Date: Feb 2010
Location: Arizona
Posts: 132
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Re: Not Running after rebuild
It has 120 psi.
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07-20-2011, 10:10 AM | #4 |
Gone Wild
Join Date: Jul 2008
Location: Reddick IL
Posts: 11,220
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Re: Not Running after rebuild
Not being an EZ go man I have to ask, reed valve?
a back fire that pops the seal may very well have screwed up a reed valve. |
07-20-2011, 06:38 PM | #5 |
Gone Wild
Join Date: Sep 2010
Location: Decatur,IL
Posts: 553
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Re: Not Running after rebuild
Check your flywheel key. I have had briggs racing engines do the exact same thing and sheer a key, throw the timing off and motor won't run
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07-21-2011, 12:18 AM | #6 |
Getting Wild
Join Date: Feb 2010
Location: Arizona
Posts: 132
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Re: Not Running after rebuild
I did pull the flywheel when I did the seal, the rest doesn't seem like English to me. Did I put it on wrong? and how can I tell?
Thanks, Scott |
07-21-2011, 12:57 AM | #7 |
JT!
Join Date: Jun 2011
Location: Adirondacks, NY
Posts: 91
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Re: Not Running after rebuild
when you pulled of the flywheel...was there a little metal key that fits into a slot on the shaft?
did you put it back in? if its broken or missing, that would be a problem. will it start if you pour a tablespoon of fuel into the carb throat? |
07-23-2011, 10:35 PM | #8 |
Getting Wild
Join Date: Feb 2010
Location: Arizona
Posts: 132
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Re: Not Running after rebuild
After trying everything I pulled the motor again. After pulling it all apart the bottom ring was compressed all the way to the piston, no ring movement at all. I ordered a new piston and ring set and hope it fits better than the first. My other question is when I put it all together should I use anything to aid the gaskets in sealing? I hope to get this cart running next week after sitting for along time in the garage.
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08-09-2011, 12:44 AM | #9 |
Getting Wild
Join Date: Feb 2010
Location: Arizona
Posts: 132
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Re: Not Running after rebuild
Good news! I pulled the engine again and replaced the piston and clutch side seal. Replaced everything and it fired right up! I did have one problem, the new carb I put on had gas running out of it when the air intake wasn't hooked up. I put the old carb on and it worked fine so I guess I will just use this for awhile. I cleaned it out real good so I should be fine I was just wondering why gas would flow out of a carb. Thanks for all the help getting her running again!
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08-09-2011, 03:04 AM | #10 | |
Raised by coyotes
Join Date: Nov 2008
Location: Central Texas
Posts: 5,658
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Re: Not Running after rebuild
Quote:
Float might have got bumped in shipping and got stuck, open. Take the fuel bowl off and check it. |
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Tags |
3pg, rebuild |
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