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| Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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04-24-2021, 11:42 PM
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#1 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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G1 source coil - gotta find one ... or build one
Hey I have a no spark 1982 G1.
Brown to black on the source coil was open. I pulled it out and even checking right up to the pack... nothing. I have scoured past threads and these seem tough to come by. Many past links to suppliers are broken, does anyone have any leads on a possible source? Anyone out there re-wound one of these? What gauge wire would they be? Anything might help! Thanks! |
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04-26-2021, 01:50 PM
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#2 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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Re: G1 source coil - gotta find one ... or build one
Welp, I am working a lead on some donor carts, while I wait, I thought "what the heck Imma try to rewind this thing myself".
There is no way in heck the old wraps would come off nicely... the epoxy / lacquer they are set in is bulletproof... so much for counting wraps! Plus I guess there is about 2000 or so wraps and I can't count that high anyways... I also don't know for sure the gauge, but it is small guessing AWG36 or 40. I ordered AWG36, I figure some 850 feet will put me in the 350ohm range, and hopefully with a similar gauge we will see good voltage getting thrown!? After all it is just wires and magnets... right? I will let you know when I'm fried. |
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04-26-2021, 02:09 PM
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#3 |
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Gone Wild
 Join Date: Jan 2017
Location: venice
Posts: 1,807
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Re: G1 source coil - gotta find one ... or build one
there are companies that can rewind them
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04-27-2021, 08:14 PM
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#4 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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Re: G1 source coil - gotta find one ... or build one
Ok, that is maybe an option! I see rickystator and rm stator you referenced before. I'm up in Canada, any users here know of a place up here?
I wonder if there is a risk to giving it a go before sending it off to them, I expect they just use the metal core!? Thanks for the help! |
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04-28-2021, 06:48 AM
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#5 | |
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Gone Wild
Join Date: Jan 2017
Location: venice
Posts: 1,807
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Re: G1 source coil - gotta find one ... or build one
Quote:
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05-03-2021, 08:29 PM
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#6 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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Re: G1 source coil - gotta find one ... or build one
Ok, I will follow up with a more thorough write up to maybe help others, but I can confirm that I did successfully rewind the coil.
36 AWG enameled wire ~840 ft of wire on the stator Ran a few hours so far with the rewound coil seems all good! Cheers! |
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05-05-2021, 06:09 AM
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#7 | |
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Gone Wild
Join Date: Dec 2019
Location: NE Florida
Posts: 245
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Re: G1 source coil - gotta find one ... or build one
Quote:
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05-05-2021, 11:49 AM
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#8 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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Re: G1 source coil - gotta find one ... or build one
Whoa @agele55 nice cart, I am gonna add some pics of mine. They look similar!
BPG11 |
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05-05-2021, 12:11 PM
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#9 |
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Gone Crazy
Join Date: Jan 2007
Location: Chesterfield, Va
Posts: 6,021
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Re: G1 source coil - gotta find one ... or build one
Any chance you have a before and after picture? Very interesting....
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05-05-2021, 01:17 PM
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#10 |
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Not Yet Wild
Join Date: Apr 2021
Posts: 11
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Re: G1 source coil - gotta find one ... or build one
I just posted the process https://www.buggiesgonewild.com/showthread.php?t=175626
Though I couldn't figure how to get my pics up... yet. |
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