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Old 02-04-2017, 11:57 PM   #21
Jc80
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Yea it does
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Old 02-05-2017, 11:29 AM   #22
Jc80
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Got the valves adjusted, starts a lot better now but still has about a 5-10 second delay when you hit the gas then it takes off fast and slows down to where it should be. The reverse buzzer only works every now and then. Not sure if it's the buzzer itself or has anything to do with it starting at all. I have all new switches coming. The new fuel filters hardly have any gas in them (just a small stream in the bottom of them) but it runs like it's getting enough gas most of the time. Fuel pump was clean but diaphragm looks stretched out.
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Old 02-05-2017, 11:42 AM   #23
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Just looked at the filters on my 08 ds, top one is half full bottom one is completely full.
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Old 02-09-2017, 08:17 PM   #24
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Put new pump on, blew out pickup tube and still have a small stream of fuel in the filters
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Old 02-09-2017, 09:34 PM   #25
BLACK DEATH
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

My club. Ar barely has fuel in the filters also
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Old 02-09-2017, 09:51 PM   #26
Jc80
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

OK thanks, my 2008 runs like a new car but this 1996 starts and runs completely different. I'm just trying to figure out what the difference is. It's not smooth throughout the throttle it's either slow or fast. If I hold the pedal in the same spot it speeds up then slows down constantly.
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Old 02-09-2017, 11:37 PM   #27
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Replace the fuel line that the fuel pump operates off of. For that matter, replace all of them. See if it smooths out after that.

Also, make sure you don't have the filters in backwards.
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Old 02-11-2017, 06:50 PM   #28
Jc80
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

I did replace all lines and filters. It no longer has the starting with the gas barely pressed problem, now the motor does not want to turn over till the gas is pressed for about 5 seconds and sometimes have to let off 3 or 4 times to get it going. The starter spins but the motor doesn't want to at first. I set the valves to .005" but I'm out of ideas on what to do now.
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Old 02-11-2017, 11:10 PM   #29
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

I'm throwing in the towel on this thing. I'm calling a local cart shop and see if they will troubleshoot it. I will update what they find
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Old 02-12-2017, 09:55 PM   #30
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Default Re: 1996 Club car carryall only starts when gas is barely pressed

Just an update, I messed with this thing all weekend and got it running pretty good and it now starts like it should other than the delay when the gas is pressed. I ended up taking the ebay carb off and cleaned the oem and put it back on and that helped it. The battery tested weak with under 200 cranking amps so I hope a new one will get it dialed in
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