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Old 06-14-2017, 02:16 PM   #1
yukonjoe74
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Join Date: Sep 2016
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Default Yamaha G16E 36v Lestronic II 14100 charger help

got this cart and had it running with 3 12V marine batteries. when I first tried to test the charger, the fuse on my power strip popped immediately. then i hear a sizzle and some smoke come from the cart. thought i burned controller but it appears the cart still runs fine in forward and reverse. I did however fin the negative ring terminal connected to the charge receptacle was burned off. that must have been the sizzle and smoke. i downloaded the wiring diagram and checked all wiring everything looks wired correctly. i replace the burn ring terminal and while i was at it replace the other ring terminal which were corroded and black on all the wires at the receptacle. i then tried to plug the charger in again and it sparked as if shorting out 2 battery terminal i never got it all the way plugged in and noticed the tip of the charge plug positive was damaged as if it started to melt from the battery amp. i double checked all the wiring and i used my neighbors 36V charger to see if it was a wiring issues and it worked fined. i charged the cart overnight with no issues.

i tested the 2 charge leads on my charger for continuity thinking they were shorted out but they were good. i need help to trouble shoot and fix this charger. all connection look fine in charger. i tested continuity from the charge plug to inside the charger and that's good.

HELP I am not sure what to do now? any help would be greatly appreciated.
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Old 06-16-2017, 10:02 PM   #2
cgtech
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Default Re: Yamaha G16E 36v Lestronic II 14100 charger help

The rectifier in the charger is likely bad.
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