2006 48V CC DS will not run.

Kenlhlp · 07-08-2019, 02:55 PM

I have a 2006 DS 48V and have replaced just about everything. Computer, Controller, MCOR, solenoid. Key switch, forward/reverse switch and Tow/Run switches check out good.

It charges fine. In RUN with ignition on, in reverse the buzzer sounds, but the solenoid does not close. Same in Forward.

At a loss...anyone have any ideas. IS there something I need to reset?

Thanks,

Ken

NoleFan4Ever · 07-08-2019, 08:34 PM

Have you tested the inputs at the 2 small post/tabs of the solenoid?

Kenlhlp · 07-09-2019, 02:36 PM

Yes..no voltage to the coil. Have continuity tested the MCOR back to the controller, The wires to the solenoid coil, TOW/RUN switch, Forward/Reverse switch. All good. All points to the controller, but this controller is new. I just want to make sure it is a faulty controller.

LabRat · 07-09-2019, 02:40 PM

are you sure that the 2 wire for the foot pedal micro is good at the MCOR. I have seen dozens of MCOR that has a good pot but a bad micro switch, Try to jump these 2 to see

NoleFan4Ever · 07-09-2019, 02:52 PM

The controller pulls the low (-) for the coil, but the high (+) comes from the Key On and Run tow switch in Run along with good connections at the 3 sonic welds and wiring. Need to search that one out first....

Kenlhlp · 07-09-2019, 08:44 PM

I found the problem. The green power wire that runs from the key switch was open in the wiring harness. Ran a new wire and all is good now.

Thanks for all your help.

Ken

NoleFan4Ever · 07-10-2019, 03:35 AM

Glad you are rolling again....

07-08-2019, 02:55 PM	#1
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77	2006 48V CC DS will not run. I have a 2006 DS 48V and have replaced just about everything. Computer, Controller, MCOR, solenoid. Key switch, forward/reverse switch and Tow/Run switches check out good. It charges fine. In RUN with ignition on, in reverse the buzzer sounds, but the solenoid does not close. Same in Forward. At a loss...anyone have any ideas. IS there something I need to reset? Thanks, Ken
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77

07-08-2019, 08:34 PM	#2
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 2006 48V CC DS will not run. Have you tested the inputs at the 2 small post/tabs of the solenoid?

07-09-2019, 02:36 PM	#3
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77	Re: 2006 48V CC DS will not run. Yes..no voltage to the coil. Have continuity tested the MCOR back to the controller, The wires to the solenoid coil, TOW/RUN switch, Forward/Reverse switch. All good. All points to the controller, but this controller is new. I just want to make sure it is a faulty controller.
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77

07-09-2019, 02:40 PM	#4
LabRat Gone Wild Join Date: May 2019 Location: Georgia Posts: 389	Re: 2006 48V CC DS will not run. are you sure that the 2 wire for the foot pedal micro is good at the MCOR. I have seen dozens of MCOR that has a good pot but a bad micro switch, Try to jump these 2 to see

07-09-2019, 02:52 PM	#5
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 2006 48V CC DS will not run. The controller pulls the low (-) for the coil, but the high (+) comes from the Key On and Run tow switch in Run along with good connections at the 3 sonic welds and wiring. Need to search that one out first....

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07-09-2019, 08:44 PM	#6
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77	Re: 2006 48V CC DS will not run. I found the problem. The green power wire that runs from the key switch was open in the wiring harness. Ran a new wire and all is good now. Thanks for all your help. Ken
Kenlhlp Getting Wild Join Date: Nov 2015 Posts: 77

07-10-2019, 03:35 AM	#7
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 2006 48V CC DS will not run. Glad you are rolling again....

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