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Electric Club Car Electric DS, and Precedent golf cars |
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03-04-2015, 05:21 PM | #31 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Cart won't charge after new controller install (DCX400)??
Either now or later You will need to run a 10ga wire from the negative on the charger receptacle directly to the pack negative battery post.
The new DPI accusense will not work without that wire. Your existing charger is probably not charging because the wire is not in place. What You did is just by-pass the charger relay activation, it does nothing to allow current through a bad OBC. |
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03-04-2015, 09:22 PM | #32 | |
Getting Wild
Join Date: May 2014
Location: Ontario
Posts: 147
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Re: Cart won't charge after new controller install (DCX400)??
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03-04-2015, 09:33 PM | #33 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Cart won't charge after new controller install (DCX400)??
Yep, the current should start at 15+ amps, let it run until you get over 60v and before 63v.
You should see the current drop below 4 amps after the pack reaches 60v. The current charger will work if You leave the jumper on the sense wire in place as well. My preference would be to run both the sense wire and the 10ga from charger receptacle to pack negative. The DPI does not use the sense wire, but that way You would have the option to plug a regular club car charger if You ever need a backup charge, although you would still have to monitor the voltage. |
03-04-2015, 09:44 PM | #34 | |
Getting Wild
Join Date: May 2014
Location: Ontario
Posts: 147
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Re: Cart won't charge after new controller install (DCX400)??
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03-04-2015, 09:55 PM | #35 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Cart won't charge after new controller install (DCX400)??
If it reaches that would work great, just crimp a 5/16 ring terminal on it.
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03-04-2015, 10:05 PM | #36 |
Getting Wild
Join Date: May 2014
Location: Ontario
Posts: 147
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Re: Cart won't charge after new controller install (DCX400)??
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03-06-2015, 08:31 AM | #37 |
Gone Wild
Join Date: Mar 2012
Location: Katy, Tx
Posts: 1,027
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Re: Cart won't charge after new controller install (DCX400)??
http://www.buggiesgonewild.com/elect...v-95-club.html
I did it for 6 mths and it worked, but got tired of it and bought the dpi. Post 31 says not then 33 says yes Maybe my experience is special. I didnt try to lead ya astray yank. |
03-06-2015, 08:55 AM | #38 | |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Cart won't charge after new controller install (DCX400)??
Quote:
That would normally be a symptom that is caused by a failed diode on the Charger Relay Coil. If the charger is working, but current is not flowing through to the batteries, then the SCR inside the OBC that controls the charger current has failed and needs to be by-passed. If You are going to replace the OEM charging system with a smart charger, then a complete by-pass of the OBC is a must. |
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