|
Electric Club Car Electric DS, and Precedent golf cars |
|
Thread Tools | Display Modes |
12-30-2020, 03:30 PM | #1 |
Not Yet Wild
Join Date: Dec 2020
Location: NC
Posts: 17
|
2003 DS IQ restoration
I have been out of the carting world for quite sometime as I simply had other priorities. Well I am getting back in. I have a 2003 DS IQ and am in the process of reviving it. The batteries were toast They were dry for 5-7 years and have been replaced. The MCOR was also on the way out and has been replaced and updated to a series 4 version. The cart drives and functions but is very slow from what I remember. This is hopefully due to the batteries have not yet been through a full charge cycle. Which is where I am going with this.
The charger will not start. I have read through the charging troubleshooting section and have the following suspicion. The OBC charging circuit is likely toast on the OBC. I have done the following Gray signal wire is fine to the charging port. tested with continuity from the fuse yellow fuse connector to the pin on the female side of the charging port. The signal fuse is good The windowed fuse is good after being test with continuity The relay in the charger does not get pack voltage when the blue and red wires are pulled off the relay and probed with a multimeter. Pack voltage is 50 +/- .2 Volts So I am now at the point of bypass testing the OBC for charging and am slightly confused about jumping to do this. As I understand I should jump the Gray wire, from the charging port side to the negative of the pack. and then I need to jump the negative from the charging port to the same negative of the pack. Where do I connect the negative on the charging port side? Either one of the posts on the fuse? Do I leave the black wire that goes back through the OBC connected to the pack or leave it off? All I want to do is verify the charger works or not and if it does I should assume the OBC is bad. If the OBC charging is bad then the question comes up as I have seen lots of comments about just doing a smart charger. Why would I do this other than cost? It appears to me the OBC and smart charger are roughly the same cost either way. Do I need to have anything programmed or setup if I replace the OBC or is it just plug and go? Thanks for any help you all can provide! |
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
12-30-2020, 03:37 PM | #2 |
Gone Wild
Join Date: Dec 2009
Location: Aiken, SC
Posts: 13,005
|
Re: 2003 DS IQ restoration
|
12-30-2020, 03:58 PM | #3 |
Not Yet Wild
Join Date: Dec 2020
Location: NC
Posts: 17
|
Re: 2003 DS IQ restoration
Thanks this is twhat I read through to get where I am. I read through that thread again. OBC side of window fuse answers one of my questions.4
|
12-30-2020, 06:18 PM | #4 |
Not Yet Wild
Join Date: Dec 2020
Location: NC
Posts: 17
|
Re: 2003 DS IQ restoration
Well reread made all the difference. ID10T in my initial testing. Looks like the relay in the charger is bad. When I retest with the charger plugged into the cart and not into power I got pack voltage. So I have a relay on the way.
Also I have to apologize My initial reply. Apparently I typod what to twhat which was also a misspelling, but in any case I was not calling you a twat! Thanks for the help and refocus on my tests! |
12-30-2020, 06:49 PM | #5 |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,743
|
Re: 2003 DS IQ restoration
|
12-30-2020, 09:37 PM | #6 |
Not Yet Wild
Join Date: Dec 2020
Location: NC
Posts: 17
|
Re: 2003 DS IQ restoration
|
12-31-2020, 10:58 AM | #7 |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,743
|
Re: 2003 DS IQ restoration
I buy gensets from a guy named Mike out that way; any chance you are him?!
Now I gotta go look up PEBKAC....... |
12-31-2020, 11:44 AM | #8 |
Gone Loco
Join Date: Jul 2020
Location: South Florida
Posts: 1,123
|
Re: 2003 DS IQ restoration
|
12-31-2020, 01:00 PM | #9 |
Gone Wild
Join Date: Dec 2009
Location: Aiken, SC
Posts: 13,005
|
Re: 2003 DS IQ restoration
Problem exists between keyboard and chair?
|
12-31-2020, 07:25 PM | #10 |
Golf Cart? oops 😉
Join Date: Jun 2014
Location: Motown
Posts: 583
|
Re: 2003 DS IQ restoration
i did maintenance on cnc milling centers back in the 80s & 90s, we'd go out to a machine for the 3rd time for the same nonexistent problem and write 'IO error' on the work order. idiot operator error, we all new the term
|
Tags |
charging issues |
|
Thread Tools | |
Display Modes | |
|
Similar Threads | ||||
Thread | Forum | |||
Restoration '86 | Electric EZGO | |||
almost done with the restoration | Gas EZGO | |||
g2 restoration | Gas Yamaha | |||
my restoration | Gas Club Car | |||
e-z-go restoration | Electric EZGO |