Melex Resister To EZGO DCS Conversion

fittsy · 08-26-2013, 05:58 PM

Hello all im new here and i use my golf cart working as a maintenance tech for a large apartment community ive about had it with the resistor setup in my Melex Resister cart and have a donor cart that has all the DCS parts in it which i have pulled i need wiring diagrams to convert my cart from resister to EZGO DCS Control any help will be appriciated..i posted in this section because my cart is nothing but a EZGO knock off

Sir Nuke · 08-26-2013, 07:26 PM

Fittsy, go to the top of the section and you will find in the "STICKIES" all of the wiring diagrams you need.

oh and btw..... Welcome to our happy little corner of the net, and to BGW. There is a BIG fridge on the back porch with anything you can think of in it...help yourself...of course only take what you can LEGALLY have. Make yourself at home on one of the big fluffy couches, kick your shoes off, put your feet up on one of the tables, yes we are allowed to do that, mom's, wive's, husbands, girlfirends and boyfriends here don't care....and take it easy.

oh...btw....every once in a while a food fight breaks out...so you may not want to wear nice clothes here.

Welcome!!

fittsy · 08-26-2013, 07:38 PM

is what im doing unheard of? does it seem logical switching to stock ezgo solid state setup?
only concern i have is getting the pedal setup onto my melex from the ezgo DCS cart

Sir Nuke · 08-26-2013, 08:00 PM

Quote:

Originally Posted by fittsy

is what im doing unheard of? does it seem logical switching to stock ezgo solid state setup?
only concern i have is getting the pedal setup onto my melex from the ezgo DCS cart

no its not unheard of....in fact CartsUnlimited.net has a Resistor to Solid State Conversion kit.

fittsy · 08-28-2013, 05:27 PM

Quote:

Originally Posted by Sir Nuke

no its not unheard of....in fact CartsUnlimited.net has a Resistor to Solid State Conversion kit.

well im doing this on low budget i have all the parts pulled from a donor cart i just need to figure out how to get the pedal linkage pot box on my melex from the ezgo

fittsy · 08-31-2013, 01:15 PM

alright i got everything installed and it works but it shudders and does not have full power i downloaded the DCS troubleshooting guide and all voltages are where they are supposed to be.. any help will be much appriciated..im at 39.46 volts at the battery and controller

yurtle · 08-31-2013, 01:26 PM

Look at your throttle and make sure you're getting the full range of motion. If you have a potentiometer (pot), it's easy to test with an ohm meter. The ITS will require a different method, which should be in the troubleshooting guide.

fittsy · 08-31-2013, 01:30 PM

the throttle has full range of motion it stutters in all phases of speed and no real power when wheels are on the ground with the rear raised off the ground it flys im not sure if its the its or something else

fittsy · 08-31-2013, 01:35 PM

tested pin 1 (white) on the controller and its 0.45V when solenoid first clicks and 1.62V when pedal is floored

fittsy · 08-31-2013, 02:14 PM

is there a difference between DCS motors and regular series motors? thinking maybe that my motor might not be compatable with the DCS system i transplanted from a 99 ezgo into my melex 252

08-26-2013, 05:58 PM	#1
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Melex Resister To EZGO DCS Conversion Hello all im new here and i use my golf cart working as a maintenance tech for a large apartment community ive about had it with the resistor setup in my Melex Resister cart and have a donor cart that has all the DCS parts in it which i have pulled i need wiring diagrams to convert my cart from resister to EZGO DCS Control any help will be appriciated..i posted in this section because my cart is nothing but a EZGO knock off
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

08-26-2013, 07:26 PM	#2
Sir Nuke Master of All Things Join Date: May 2013 Location: West Columbia, Texas Posts: 18,001	Re: Melex Resister To EZGO DCS Conversion Fittsy, go to the top of the section and you will find in the "STICKIES" all of the wiring diagrams you need. oh and btw..... Welcome to our happy little corner of the net, and to BGW. There is a BIG fridge on the back porch with anything you can think of in it...help yourself...of course only take what you can LEGALLY have. Make yourself at home on one of the big fluffy couches, kick your shoes off, put your feet up on one of the tables, yes we are allowed to do that, mom's, wive's, husbands, girlfirends and boyfriends here don't care....and take it easy. oh...btw....every once in a while a food fight breaks out...so you may not want to wear nice clothes here. Welcome!!

08-26-2013, 07:38 PM	#3
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Re: Melex Resister To EZGO DCS Conversion is what im doing unheard of? does it seem logical switching to stock ezgo solid state setup? only concern i have is getting the pedal setup onto my melex from the ezgo DCS cart
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

08-31-2013, 01:15 PM	#6
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Re: Melex Resister To EZGO DCS Conversion alright i got everything installed and it works but it shudders and does not have full power i downloaded the DCS troubleshooting guide and all voltages are where they are supposed to be.. any help will be much appriciated..im at 39.46 volts at the battery and controller
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

08-31-2013, 01:26 PM	#7
yurtle Gone Mad Join Date: Oct 2009 Location: Buford, GA Posts: 8,988	Re: Melex Resister To EZGO DCS Conversion Look at your throttle and make sure you're getting the full range of motion. If you have a potentiometer (pot), it's easy to test with an ohm meter. The ITS will require a different method, which should be in the troubleshooting guide.

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08-31-2013, 01:30 PM	#8
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Re: Melex Resister To EZGO DCS Conversion the throttle has full range of motion it stutters in all phases of speed and no real power when wheels are on the ground with the rear raised off the ground it flys im not sure if its the its or something else
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

08-31-2013, 01:35 PM	#9
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Re: Melex Resister To EZGO DCS Conversion tested pin 1 (white) on the controller and its 0.45V when solenoid first clicks and 1.62V when pedal is floored
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

08-31-2013, 02:14 PM	#10
fittsy Not Yet Wild Join Date: May 2013 Posts: 9	Re: Melex Resister To EZGO DCS Conversion is there a difference between DCS motors and regular series motors? thinking maybe that my motor might not be compatable with the DCS system i transplanted from a 99 ezgo into my melex 252
fittsy Not Yet Wild Join Date: May 2013 Posts: 9

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