Ezgo buggies unlimited C54 kit error code

Codum · 09-23-2018, 03:01 PM

Having issues with my new upgrade kit from buggies unlimited. Not saying the kit is the problem just so you know what I’m working with. I got the C54 kit installed and I am getting 2 green 5 red flashes on my controller. Email Scotty and he said “ You have a motor or cable short - assuming all the high amperage cables are connected correctly“. I purchased all new cables and a new motor. But I’ve checked the cables. No issues and disconnected the motor and did continuity test. Motor good also. I’ve gone over the wires multiple times and not sure what to test/check next. Thanks for any advice. Trying to get this cart running for my dad for hunting so he don’t have to walk so far. Knees not what they used to be.

yurtle · 09-23-2018, 03:12 PM

Quote:

Originally Posted by Codum

Having issues with my new upgrade kit from buggies unlimited. Not saying the kit is the problem just so you know what I’m working with. I got the C54 kit installed and I am getting 2 green 5 red flashes on my controller. Email Scotty and he said “ You have a motor or cable short - assuming all the high amperage cables are connected correctly“. I purchased all new cables and a new motor. But I’ve checked the cables. No issues and disconnected the motor and did continuity test. Motor good also. I’ve gone over the wires multiple times and not sure what to test/check next. Thanks for any advice. Trying to get this cart running for my dad for hunting so he don’t have to walk so far. Knees not what they used to be.

Did you mean Buggies Unlimited or Carts Unlimited? Is this an EZGO or Club Cart?

Codum · 09-23-2018, 04:23 PM

Carts unlimited. Sorry, pulling my hair, what’s left of it. 2005 EZGO.

Codum · 09-23-2018, 06:04 PM

I just noticed the wiring schematic in the Alltrax Owners manual is different from the schematic that came stapled to the instructions in the kit. I made the change and we’ll same error. HELP!!!!

Which one is correct? And what’s wrong?

scottyb · 09-23-2018, 06:49 PM

A 2005 Ezgo would not use a conversion kit.
If not C54 what controller do you have?
What is the manufacture code of the cart?

Codum · 09-23-2018, 07:05 PM

Ok?? Why not? Maybe I’m missing something. I may be wrong but I think it’s a 2005. Motor is parallel to axle and I have 6-6volt batteries and it’s made by EZGO. I purchased a new motor along with new controller, new 2g wires, new pedal and new HD F/R switch. I did have to custom fab the connection from the mechanical F/R throw to connect to the new F/R switch. One of my wires was to short but I happen to have about 10 ft of 2 ga. So I made one.

scottyb · 09-23-2018, 07:39 PM

The C54 badge is used for the 500 amp conversion kit from resistor coil drive to solid state.
The last resistor coil cart made by Ezgo was in 1991. So there is some confusion as to what you have and what you bought.

Codum · 09-23-2018, 07:47 PM

Really confused. I purchased the C54 kit and answered the questions in the drop down boxes. The controller is the 500amp Alltrax that looks like comes in all the C54 kits. Cart code is M2404.

Codum · 09-23-2018, 08:04 PM

Ok. So is it going to work? If so, do I wire it per the schematic in the step by step instructions you sent with the kit? The motor passes the continuity test. Or the instructions in the Alltrax manual? Also, what would I ordered differently. My F/R switch was fried. I wanted the power to climb hilly terrain.

Codum · 09-24-2018, 04:32 PM

Hey Scotty. Any response much appreciated. Headed home hoping to get this cart running today.

09-23-2018, 03:01 PM	#1
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Ezgo buggies unlimited C54 kit error code Having issues with my new upgrade kit from buggies unlimited. Not saying the kit is the problem just so you know what I’m working with. I got the C54 kit installed and I am getting 2 green 5 red flashes on my controller. Email Scotty and he said “ You have a motor or cable short - assuming all the high amperage cables are connected correctly“. I purchased all new cables and a new motor. But I’ve checked the cables. No issues and disconnected the motor and did continuity test. Motor good also. I’ve gone over the wires multiple times and not sure what to test/check next. Thanks for any advice. Trying to get this cart running for my dad for hunting so he don’t have to walk so far. Knees not what they used to be.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

09-23-2018, 04:23 PM	#3
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code Carts unlimited. Sorry, pulling my hair, what’s left of it. 2005 EZGO.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

09-23-2018, 06:04 PM	#4
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code I just noticed the wiring schematic in the Alltrax Owners manual is different from the schematic that came stapled to the instructions in the kit. I made the change and we’ll same error. HELP!!!! Which one is correct? And what’s wrong?
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

09-23-2018, 06:49 PM	#5
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,410	Re: Ezgo buggies unlimited C54 kit error code A 2005 Ezgo would not use a conversion kit. If not C54 what controller do you have? What is the manufacture code of the cart?

09-23-2018, 07:05 PM	#6
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code Ok?? Why not? Maybe I’m missing something. I may be wrong but I think it’s a 2005. Motor is parallel to axle and I have 6-6volt batteries and it’s made by EZGO. I purchased a new motor along with new controller, new 2g wires, new pedal and new HD F/R switch. I did have to custom fab the connection from the mechanical F/R throw to connect to the new F/R switch. One of my wires was to short but I happen to have about 10 ft of 2 ga. So I made one.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

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09-23-2018, 07:39 PM	#7
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,410	Re: Ezgo buggies unlimited C54 kit error code The C54 badge is used for the 500 amp conversion kit from resistor coil drive to solid state. The last resistor coil cart made by Ezgo was in 1991. So there is some confusion as to what you have and what you bought.

09-23-2018, 07:47 PM	#8
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code Really confused. I purchased the C54 kit and answered the questions in the drop down boxes. The controller is the 500amp Alltrax that looks like comes in all the C54 kits. Cart code is M2404.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

09-23-2018, 08:04 PM	#9
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code Ok. So is it going to work? If so, do I wire it per the schematic in the step by step instructions you sent with the kit? The motor passes the continuity test. Or the instructions in the Alltrax manual? Also, what would I ordered differently. My F/R switch was fried. I wanted the power to climb hilly terrain.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

09-24-2018, 04:32 PM	#10
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10	Re: Ezgo buggies unlimited C54 kit error code Hey Scotty. Any response much appreciated. Headed home hoping to get this cart running today.
Codum Not Yet Wild Join Date: Sep 2018 Posts: 10

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