New Project Help

yellow · 06-20-2011, 04:30 PM

I tried this on the electric carts section and no bites. I have a 96 Taylor Dunn b210 that I got a good deal on. The problem is that when I try to go it just clicks. I have 39.8 volts on the battery pack. I was wanting to see if I can check the motor and make sure it runs. Here are some pics. I have checked all connections.

Andy4639 · 06-20-2011, 05:48 PM

Man I love it. First thing I would do is check voltage on all the solenoids. Without a wiring diagram it's a hit and miss at best. Do you get any kind of clicking from them? If not start looking for a bad micro switch or those little silver circuit breakers. Little things are the most likely problems.

Very Cool Cart though!

shadowman · 06-20-2011, 06:46 PM

i see at least 3 soleniods so how many clicks? it could be a bad master soleniod the click might be a speed solenoid after looking again i,m guessing but i,ll bet the soleniod that dosn,t have the studs on both ends is the master so if thats not the one clicking start with that circuit.....................yeah cool cart......................

rib33024 · 06-20-2011, 07:06 PM

not sure what year this is, but here's a 82/83 manual

http://www.cartmart.com/manuals/tayl...0MB-210-00.pdf

(EDIT) -- Here this looks more like it

http://taylordunnparts.com/manuals/C..._SN91989UP.pdf

Andy4639 · 06-20-2011, 08:16 PM

Just looking at it I'd say the solenoids are the F/R in this cart. The controller should controll the speed. The far right should be a master solenoid and the other two should be for F/R direction. Just a guess.

yellow · 06-20-2011, 09:50 PM

One silenoid is fwd one is rev and the other is ISO. Just looking for obvious spots. I am very illiterate when it doesnt take gas. I got it for free from work so any little I have to spend is no big deal

Andy4639 · 06-21-2011, 04:36 AM

A few things to check. The small spades under the #3 on the controller.
One should be a hot wire system voltage when key is turned on and micro switch on Pot box is activated. (check micro)
If the micro isn't working then the controller not turning on.
The other 2 wires should read OHM's. They also run to the pot box. They should read 0-5k. 0 at gas pedal rest then climb to 5k as you mash the pedal down to full speed.

Now also since you have a electric F/R setup you should have a switch some place to activate it. Make sure it's operating correct.

rabbitreborn · 06-21-2011, 08:38 PM

Quote:

Originally Posted by Andy4639

The other 2 wires should read OHM's. They also run to the pot box. They should read 0-5k. 0 at gas pedal rest then climb to 5k as you mash the pedal down to full speed.

actually this statement is wrong. Taylor Dunn uses a throttle input of 6-10.5 volts instead of 0-5k resistence.

Andy4639 · 06-22-2011, 05:06 AM

Sorry,
I was thinking E-Z-GO inputs.

rabbitreborn is correct my bad.

rabbitreborn · 06-22-2011, 06:40 AM

It's easy to get them confused since the cushman line looks so similar and does use the 0-5k input..... as do the industrial E-Z-GO units..... Don't you just wish someone would standardize these things?

06-20-2011, 04:30 PM	#1
yellow Not Yet Wild Join Date: Apr 2011 Posts: 12	New Project Help I tried this on the electric carts section and no bites. I have a 96 Taylor Dunn b210 that I got a good deal on. The problem is that when I try to go it just clicks. I have 39.8 volts on the battery pack. I was wanting to see if I can check the motor and make sure it runs. Here are some pics. I have checked all connections.
yellow Not Yet Wild Join Date: Apr 2011 Posts: 12

06-20-2011, 05:48 PM	#2
Andy4639 48/400/Alltrax HS motor Join Date: Jan 2007 Location: Liberty SC, Garden City SC Posts: 6,190	Re: New Project Help Man I love it. First thing I would do is check voltage on all the solenoids. Without a wiring diagram it's a hit and miss at best. Do you get any kind of clicking from them? If not start looking for a bad micro switch or those little silver circuit breakers. Little things are the most likely problems. Very Cool Cart though!

06-20-2011, 07:06 PM	#4
rib33024 ...................... Join Date: Apr 2009 Location: FT Lauderdale FL. Posts: 16,416	Re: New Project Help not sure what year this is, but here's a 82/83 manual http://www.cartmart.com/manuals/tayl...0MB-210-00.pdf (EDIT) -- Here this looks more like it http://taylordunnparts.com/manuals/C..._SN91989UP.pdf

06-20-2011, 08:16 PM	#5
Andy4639 48/400/Alltrax HS motor Join Date: Jan 2007 Location: Liberty SC, Garden City SC Posts: 6,190	Re: New Project Help Just looking at it I'd say the solenoids are the F/R in this cart. The controller should controll the speed. The far right should be a master solenoid and the other two should be for F/R direction. Just a guess.

06-20-2011, 09:50 PM	#6
yellow Not Yet Wild Join Date: Apr 2011 Posts: 12	Re: New Project Help One silenoid is fwd one is rev and the other is ISO. Just looking for obvious spots. I am very illiterate when it doesnt take gas. I got it for free from work so any little I have to spend is no big deal
yellow Not Yet Wild Join Date: Apr 2011 Posts: 12

Today
BGW	Sponsored Links __________________ This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum

06-20-2011, 06:46 PM	#3
shadowman The Last Moja Morani Join Date: Jan 2007 Location: jumping from cart to cart Posts: 8,975	Re: New Project Help i see at least 3 soleniods so how many clicks? it could be a bad master soleniod the click might be a speed solenoid after looking again i,m guessing but i,ll bet the soleniod that dosn,t have the studs on both ends is the master so if thats not the one clicking start with that circuit.....................yeah cool cart......................

06-21-2011, 04:36 AM	#7
Andy4639 48/400/Alltrax HS motor Join Date: Jan 2007 Location: Liberty SC, Garden City SC Posts: 6,190	Re: New Project Help A few things to check. The small spades under the #3 on the controller. One should be a hot wire system voltage when key is turned on and micro switch on Pot box is activated. (check micro) If the micro isn't working then the controller not turning on. The other 2 wires should read OHM's. They also run to the pot box. They should read 0-5k. 0 at gas pedal rest then climb to 5k as you mash the pedal down to full speed. Now also since you have a electric F/R setup you should have a switch some place to activate it. Make sure it's operating correct.

06-22-2011, 05:06 AM	#9
Andy4639 48/400/Alltrax HS motor Join Date: Jan 2007 Location: Liberty SC, Garden City SC Posts: 6,190	Re: New Project Help Sorry, I was thinking E-Z-GO inputs. rabbitreborn is correct my bad.

06-22-2011, 06:40 AM	#10
rabbitreborn Gone Wild Join Date: Jun 2010 Location: Central Florida Posts: 2,757	Re: New Project Help It's easy to get them confused since the cushman line looks so similar and does use the 0-5k input..... as do the industrial E-Z-GO units..... Don't you just wish someone would standardize these things?

Similar Threads
Thread	Forum
New project.	On Road Golf Carts!
G16 Project	Gas Yamaha
My Project.	Gas Yamaha
My G2 Project	Gas Yamaha