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Electric Club Car Electric DS, and Precedent golf cars |
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03-15-2020, 09:13 AM | #1 |
Not Yet Wild
Join Date: Aug 2019
Location: Fort Lauderdale, FL
Posts: 21
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1996 Club Car DS 48v won't start
My 1996 Club Car 48v series DS decided to stop accelerating as i was driving it and now will not start up. To add some context, I've had the cart for about a year with no major issues. My batteries are 2 year old Trojans and get 51v at full charge.
I am getting full voltage at the FnR lever when the pedal is pressed. I don't think this is an MCOR model with conversion, but I'm not 100% as I've never taken the pedal assembly apart. The solenoid does click when the pedal is pressed and I get 48.3V across the small terminals and 2.3 V across the large terminals. I've tried jumping the solenoid by attaching the controller wire and battery wire to the first large terminal. When connecting the negative back to the main pack I get a single large spark. The car still doesn't go with the solenoid bypassed. The car feels like it is trying to move, by budging but doesn't move more than an inch. If it was jacked up I think the wheels may spin very slowly. Could this still be a faulty solenoid or does this sound like a controller problem. Someone had mentioned earlier that that single large spark would be happening in my controller normally, when the pack isn't disconnected. Is there a way to test the controller? The picture shows my current controller. |
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03-16-2020, 09:11 AM | #2 |
Not Yet Wild
Join Date: Aug 2019
Location: Fort Lauderdale, FL
Posts: 21
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Re: 1996 Club Car DS 48v won't start
My serial# is A9617-496138. Any thoughts? I do not have a v-glide, so could the potbox be bad thinking that the pedal is not pressed down?
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03-16-2020, 06:34 PM | #3 |
Not Yet Wild
Join Date: Aug 2019
Location: Fort Lauderdale, FL
Posts: 21
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Re: 1996 Club Car DS 48v won't start
Update - These are the voltages I got when testing my connections.
If anyone has any advice on where to go from here or if there is more I can test it would be greatly appreciated. Test Connections/ Pedal Not pressed/ Pedal Pressed B- m- 48.5 47.6 B- b+ 48.7 50.6 B- and solenoid front large terminal 50.8 50.5 B- and solenoid back large Terminal 48.6 50.6 B- and motor A2 48.6 48.8 B- and s2 48.8 48.4 B- and s1 48.6 48.2 B- and A1 48.6 50.6 |
03-17-2020, 06:00 AM | #4 | |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: 1996 Club Car DS 48v won't start
Quote:
Do you have a potbox (small box along the frame the pedal linkage connects too) or an MSP/V-glide (Pie-shaped black box under the seat by the batteries)? |
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03-17-2020, 06:08 AM | #5 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: 1996 Club Car DS 48v won't start
Take the Yellow wire off Pin #3 on your controller and with the cart jacked up, in Forward, and key On, check the voltage from pedal up to pedal down and it should go from 0vdc to 5vdc gradually changing. (Red probe on Yellow wire and Black probe on B-)
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03-17-2020, 10:15 AM | #6 | |
Not Yet Wild
Join Date: Aug 2019
Location: Fort Lauderdale, FL
Posts: 21
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Re: 1996 Club Car DS 48v won't start
Quote:
I probed the yellow wire (off of pin 3 on the controller) and with pedal pressed goes from 0vdc to .328 vdc. I'm assuming if the the potbox was correctly working I would be getting 5vdc? Does this mean a potbox to MCOR4 conversion is in my future? If the problem was just the pedal microswitch would it be passing any voltage? |
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03-17-2020, 03:17 PM | #7 | |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: 1996 Club Car DS 48v won't start
Quote:
Go here https://www.revolutiongolfcars.com/p...conversion-kit and you will get an OEM deisigned kit from the best guy with the best customer service to walk you thru anything you need. David Hicks (TahoeDawgZ71) at Revolution Golf Cars. |
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03-23-2020, 07:10 PM | #8 |
Not Yet Wild
Join Date: Aug 2019
Location: Fort Lauderdale, FL
Posts: 21
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Re: 1996 Club Car DS 48v won't start
Update: I purchased a DS pre-MCOR to MCOR4 conversion kit from David Hicks at https://www.revolutiongolfcars.com/p...conversion-kit. It worked perfectly and now my cart is back up and running again! To anyone looking to complete the installation, it isn't too bad (maybe 6/10 difficulty) and the installation instructions are very very well written with great diagrams.
Thanks again, NoleFan for the help!! (Luckily I didn't have to convert to an FSU alum) |
03-25-2020, 12:01 PM | #9 | |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: 1996 Club Car DS 48v won't start
Quote:
Go 'Noles! PS- I will see you at the Gator Growl! |
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Tags |
controller, solenoid |
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