2003 DS Dead in the water

twilliams81 · 05-10-2018, 01:20 PM

2003 CC DS Serial # AQ0348-352698

This cart is dead in the water; 48.7 volts in the pack...key switch is good and is operating with the run/tow switch. I cannot get the handheld to connect either at the port or directly to the controller. I’ve jumpered out the MCOR and still can’t get a solenoid click or controller to power up. When it’s in run and sitting still with the key switch OFF; both big terminals on solenoid are reading full pack voltage and with key switch ON full voltage is on each terminal small and big. When the run/tow switch is in TOW I get full voltage on battery side of big terminals and a 2 volt drop on the controller side. I’m curious as to where I should go next. Any help would be greatly appreciated! Thanks in advance

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gtistiffler · 05-10-2018, 04:28 PM

Here is a diagnostics chart. It will walk you through what all you should have at each wire to the controller. If you end up having power and such where it’s supposed to be then controller likely bad.

http://www.fsip.biz/Documents/Club%2...ing.pdf#page26

twilliams81 · 05-10-2018, 08:26 PM

Not sure if that’s what you meant to send. It’s just links to search engine results..not sure how to see the diagnostic chart to talked about

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twilliams81 · 05-11-2018, 10:04 AM

Is there a legit diagnostic chart? Or was this spam?

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ThreeCW · 05-11-2018, 10:10 AM

That link takes me to a 40 page interactive FSIP Troubleshooting Guide.

Perhaps try from another computer if you can.

twilliams81 · 05-11-2018, 10:14 AM

10-4 you are right...it’s not accessible through the app

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ThreeCW · 05-11-2018, 10:18 AM

I was able to print the guide to a PDF file which is attached below.

You might have to rotate the page when viewing as I was not able to print it to landscape mode.

Hope this helps!

twilliams81 · 05-11-2018, 10:20 AM

Thanks for the help!! I really appreciate it!

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twilliams81 · 05-11-2018, 10:30 AM

Just curious as to what it means by PIN being pulled "LOW"??

ThreeCW · 05-11-2018, 10:31 AM

Keep in mind that your 48.7 volt pack is only at about a 55% State of Charge.

The first thing that you will want to do is fully charge your battery pack before evaluating your cart.

See attached State of Charge chart for reference.

05-10-2018, 01:20 PM	#1
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	2003 DS Dead in the water 2003 CC DS Serial # AQ0348-352698 This cart is dead in the water; 48.7 volts in the pack...key switch is good and is operating with the run/tow switch. I cannot get the handheld to connect either at the port or directly to the controller. I’ve jumpered out the MCOR and still can’t get a solenoid click or controller to power up. When it’s in run and sitting still with the key switch OFF; both big terminals on solenoid are reading full pack voltage and with key switch ON full voltage is on each terminal small and big. When the run/tow switch is in TOW I get full voltage on battery side of big terminals and a 2 volt drop on the controller side. I’m curious as to where I should go next. Any help would be greatly appreciated! Thanks in advance Sent from my iPhone using Tapatalk
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

05-10-2018, 04:28 PM	#2
gtistiffler Not Yet Wild Join Date: Apr 2018 Posts: 37	Re: 2003 DS Dead in the water Here is a diagnostics chart. It will walk you through what all you should have at each wire to the controller. If you end up having power and such where it’s supposed to be then controller likely bad. http://www.fsip.biz/Documents/Club%2...ing.pdf#page26
gtistiffler Not Yet Wild Join Date: Apr 2018 Posts: 37

05-10-2018, 08:26 PM	#3
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	Re: 2003 DS Dead in the water Not sure if that’s what you meant to send. It’s just links to search engine results..not sure how to see the diagnostic chart to talked about Sent from my iPhone using Tapatalk
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

05-11-2018, 10:04 AM	#4
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	Re: 2003 DS Dead in the water Is there a legit diagnostic chart? Or was this spam? Sent from my iPhone using Tapatalk
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

05-11-2018, 10:10 AM	#5
ThreeCW Gone Wild Join Date: Nov 2016 Location: near Calgary, AB, Canada Posts: 1,516	Re: 2003 DS Dead in the water That link takes me to a 40 page interactive FSIP Troubleshooting Guide. Perhaps try from another computer if you can.

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05-11-2018, 10:14 AM	#6
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	Re: 2003 DS Dead in the water 10-4 you are right...it’s not accessible through the app Sent from my iPhone using Tapatalk
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

05-11-2018, 10:20 AM	#8
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	Re: 2003 DS Dead in the water Thanks for the help!! I really appreciate it! Sent from my iPhone using Tapatalk
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

05-11-2018, 10:30 AM	#9
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612	Re: 2003 DS Dead in the water Just curious as to what it means by PIN being pulled "LOW"??
twilliams81 Gone Wild Join Date: Aug 2016 Posts: 612

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