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| Electric Yamaha Electric Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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12-28-2009, 04:11 AM
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#1 |
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Not Yet Wild
Join Date: Dec 2009
Posts: 2
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2003 G22E Rebuild - New owner!
Greetings all! I am a new owner of a 2003 Yamaha G22E! I've never owned a cart and don't golf! My wife and I bought this to tour campgrounds with our children and granchildren. My first project is new batteries and cables. I've purchased a set of 4 guage cables for the battery connections. What other cables will I need to upgrade to 4 guage? I am toying with the idea of a lift and high torque motor and controller for hilly areas and slight offroad use in the future. May as well upgrade now! Also, do I need to upgrade the smaller wiring on the cart??
Sincerely, Rick Anderson |
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12-30-2009, 12:36 AM
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#2 |
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Gone Wild
 Join Date: Jan 2008
Location: Covington, TN
Posts: 1,942
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Re: 2003 G22E Rebuild - New owner!
Should be just 3 more cables 1) B- (battery - to controller) 2) B+ battery to solenoid 24" 3) solenoid to controller. i dont think you need to upgrage the smaller wires.
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12-30-2009, 07:53 AM
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#3 |
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Not Yet Wild
Join Date: Dec 2009
Posts: 2
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Re: 2003 G22E Rebuild - New owner!
Great! Got them already! I ordered extra cables when I bought the battery cables. I started installing them last night! Thanks for the information!
Now a new problem! As I was tightening the nuts on the wire connections on the drive motor itself, I heard a "snap"! The wire terminal on the motor (A2) turns freely. I'm sure this isn't one of those "everything will be alright" things! Before I reconnect the power to see if it works. . .I thought I would ask! Can this be repaired or will I have to purchase a new motor? Sincerely, Rick Anderson |
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12-30-2009, 11:00 AM
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#4 |
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Gone Wild
Join Date: Dec 2009
Location: Gastonia NC
Posts: 530
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Re: 2003 G22E Rebuild - New owner!
find a motor shop that repairs electric motors and they can fix it.
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