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Old 03-05-2016, 06:38 PM   #1
padodgens
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Default 97 Txt Gas Ezgo

just finished rebuild replacing rods, pistons, rings valve seals, valves, timing belt. Initially it ran good, but after approximately 30 minutes it would barely run above idle. Replaced ignitor, pulsar coil and coil. Now will only run with the front of the air box removed and air filter removed. Installed another carb with same results. Any suggestions appreciated
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Old 03-06-2016, 08:05 PM   #2
ez go go
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Default Re: 97 Txt Gas Ezgo

What's your compression looking like?
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Old 03-06-2016, 08:10 PM   #3
padodgens
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Default Re: 97 Txt Gas Ezgo

immediately after rebuild was 150 and 155. Will recheck tomorrow morning
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Old 03-06-2016, 08:11 PM   #4
ez go go
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Default Re: 97 Txt Gas Ezgo

Did you check after the poor running issues?
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Old 03-06-2016, 08:19 PM   #5
padodgens
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Default Re: 97 Txt Gas Ezgo

No will check tomorrow morning. Runs fine with no air filter. Did reset valves to .005
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Old 03-08-2016, 09:42 PM   #6
padodgens
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Default Re: 97 Txt Gas Ezgo

Re-checked compression. 125 on each cylinder. my compression gauge in hard to get a good reading because of worn boot
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Old 03-08-2016, 09:43 PM   #7
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Default Re: 97 Txt Gas Ezgo

Also on the advice of son-in-law replaced muffler. No improvement
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Old 03-09-2016, 07:29 AM   #8
ez go go
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Default Re: 97 Txt Gas Ezgo

125 is still a little low with a new build but should run without much issue... Seeing as it runs fine without the air box and filter then restriction is an issue... Does it run fine in neutral or is it running fine with load on it? No air box or filter... Cleaning the carb to ensure air mix passages are clear might be an issue...
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Old 03-09-2016, 11:28 AM   #9
padodgens
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Default Re: 97 Txt Gas Ezgo

Thanks for your reply. Have not really tried it under load. Just up on jack. Have tried three different carbs. Going to set valves and try again late today.
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Old 03-09-2016, 06:41 PM   #10
padodgens
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Default Re: 97 Txt Gas Ezgo

Just reset valves and checked float level in carb. Still will barely run above cranking speed. Rechecked compression. Still around 125. What puzzles me is that the cart ran fine for a couple hours after rebuild. Then stalled and would barely run above cranking speed. After sitting for a day the cart ran fine for 30 minutes, then stalled and would only run just above cranking speed. Now even with the air box open and filter removed it will rev up once then back to low speed. If I close choke it dies.
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