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06-08-2010, 05:09 PM
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#11 |
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The Fabricator
Join Date: Dec 2006
Posts: 2,016
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Re: Batteries drained and possible controller problem
When I removed the controller cover it turns out the cart actually has a 400 amp Alltrax controller. Three wires - red, yellow, and white; running to the run/tow switch were pressing hard against the solenoid's big + post. The wires are melted together and bare wires exposed. Also one of the controller cables were resting tightly on top of the small post on the solenoid. There's a deep indentation in the cable, but it's not fully exposed yet.
Thanks for the help guys!..I have no history with this cart and probably should refer him back to the people who sold him the cart/installed the controller, especially for any possible warranty reasons. |
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06-08-2010, 05:15 PM
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#12 |
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Happy Carting
 Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
Looks like you may have found your problem? Does the cart run normally with the cover off?
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06-08-2010, 05:17 PM
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#13 |
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The Fabricator
Join Date: Dec 2006
Posts: 2,016
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Re: Batteries drained and possible controller problem
Scotty I separated the exposed melted run/tow wires but still no start or solenoid click.
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06-08-2010, 05:19 PM
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#14 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
Okay you are getting closer. You may have fried your peddle micro switch.
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06-08-2010, 05:22 PM
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#15 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
Cart rear on jack stands. DVM set to 200v. connect to small terminals of solenoid and press the gas peddle you should have 36v at the solenoid activation terminals. If not, figure which polarity you have. Yellow is pos and blue neg. what do you have with the key on ~ in gear ~ and then with the peddle depressed.
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06-08-2010, 05:38 PM
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#16 |
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The Fabricator
Join Date: Dec 2006
Posts: 2,016
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Re: Batteries drained and possible controller problem
I got 0 and 0 volts.
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06-08-2010, 05:50 PM
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#17 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
Do you have the wiring diagram for that cart? the yellow is pos.... wait I already told you that? You have nothing on both of the little wires? You sure?
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06-08-2010, 05:52 PM
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#18 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
check between the pack pos and both blue & yellow and pack Neg and both blue & yellow.
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06-08-2010, 05:59 PM
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#19 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,410
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Re: Batteries drained and possible controller problem
Extreme, check your PMs.... grab your meter and cel phone
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