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Gas Club Car Gas DS, and Precedent golf cars |
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12-19-2012, 02:29 PM | #1 |
Not Yet Wild
Join Date: Nov 2012
Posts: 8
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Club car ds gas blowing fuse
Im working on an 2004 Club car Ds gas FE290 cart.
It blows the 10 amp fus when you put it in gear it doesnt do it when you turn on the key. It has a new starter,key switch,solenoid from club car,voltage regulator and rpm limiter. I checked the wires from the key to the starter. Maybe its the Limit switches?.....This thing has whipped my a........s. HELP!!!!!!!!!! |
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12-19-2012, 09:39 PM | #2 |
Gone Wild
Join Date: Dec 2012
Location: Dale, TX
Posts: 163
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Re: Club car ds gas blowing fuse
Is it a key start or pedal start? How does all the wiring look? Any rubbed wires on the frame?
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12-20-2012, 07:42 AM | #3 |
Not Yet Wild
Join Date: Nov 2012
Posts: 8
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Re: Club car ds gas blowing fuse
Its a pedal start and the wires look great with not a sign of
rubb marks or anything wrong with them. |
12-20-2012, 08:21 AM | #4 |
What the ....?
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,900
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Re: Club car ds gas blowing fuse
Will the engine turn over at all? or does the engine just move a little, (to the compression stoke) then blows the fuse?
or is it just when you put it in gear? I had somewhat the same problem with my 07 after I replaced my starter/generator belt, I actually tightened my S/G belt too tight, (which most people think can't happen) It put too much strain on the S/G, and blew the fuse... 3 times! I loosened the S/G belt just a little, and haven't had a problem since! This suggestion may, or may not work for you... but, at least it's start! (no pun intended! ) |
12-20-2012, 08:31 AM | #5 |
Not Yet Wild
Join Date: Nov 2012
Posts: 8
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Re: Club car ds gas blowing fuse
It wasnt running at all when i got it, i opened the seat
chacked the fuse it was fine i tapped the starter and it started up i ran fine so i replaced the starter and it started up ran for about 5mins i shut it off and then went to start it again and it started blowing the fuse when i put it n gear. I can turn on the key and it doesnt blow the fuse just when i go to put it n gear? |
12-20-2012, 08:44 AM | #6 |
What the ....?
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,900
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Re: Club car ds gas blowing fuse
It blows the fuse when you put it in gear and not hit the "go" pedal?
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12-20-2012, 11:34 AM | #7 |
Not Yet Wild
Join Date: Nov 2012
Posts: 8
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Re: Club car ds gas blowing fuse
Right
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12-20-2012, 12:03 PM | #8 |
What the ....?
Join Date: Jan 2007
Location: N.E. Wisconsin
Posts: 14,900
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Re: Club car ds gas blowing fuse
Then it sounds like a wiring "mishap" to me...
Have you checked the wiring diagrams either in a manual or the "stickies"? If all that is o.k., It just may be a bad (new) S/G... |
12-20-2012, 11:12 PM | #9 |
Gone Wild
Join Date: Dec 2012
Location: Dale, TX
Posts: 163
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Re: Club car ds gas blowing fuse
I would unhook the battery and start checking resistance. You have a short some where that only comes into play when it is in gear. You either have a wire landed in the wrong spot or a bad component.
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12-21-2012, 02:26 AM | #10 |
Gone Wild
Join Date: Jan 2011
Location: Las Vegas, Nevada
Posts: 1,942
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Re: Club car ds gas blowing fuse
Just a heads up we had 3 '04 club cars and all 3 have had major problems with the micro switches on the back of the Forward/Neutral/Reverse switch. We only have one now. Try putting it in maintence mode to eliminate the forward and reverse micro switches and try starting it. If it starts then you know the problem. If it blows the fuse then I would start looking at wires with too much resistance. On ours it did everything from blow fuses to cut out while driving like a bad coil would do. That one we ended up swapping every piece of ignition and starter and then eventually the entire engine and it kept cutting out. It was the micro switch.
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