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Old 02-27-2020, 06:32 AM   #1
Bubba11
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Default missing wire?

so I am trying to install a reversing contactor in a 93 DS solid state 36 volt cart. according to Scottyb's instructions I am to connect a solid green wire and solid white wire off of the ms3 on the old forward and reverse switch. the ms3 on that switch only had one wire which I believed was a black wire. there is no solid green wire in that location, now there is a solid white which I cant remember where it went on the old f/r. any clue would help thanks
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Old 02-27-2020, 07:52 AM   #2
handtools
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Default Re: missing wire?

I can't answer your question but this should be the wiring diagram for your cart, maybe it will help you figure it out.

89-03-36v-ss wiring diag.jpg
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Old 02-27-2020, 10:31 AM   #3
scottyb
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Default Re: missing wire?

ms3 is the switch closest to the rear of the cart. It is the only micro-switch (ms) with 3 tabs.
In the case where your cart has only 2 tabs on the ms3 as shown in the diagram above do not connect these 2 wires as that will induce reduced (reverse) speed.

The cart should run with or without these 2 wires connected.
I suspect the trouble not running is else where.
Can you post a couple of pictures of the installation?
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Old 02-27-2020, 05:47 PM   #4
Bubba11
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Default Re: missing wire?

thanks for the replies. Scottyb I have checked all the cables again as per the diagram everything is in place. the contactor clicks solenoid clicks I am getting voltage to the number 1 pin on the Curtis controller numbers 2&3 shows that its getting a response from the vglide. battery pack is showing 37.6 volts
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Old 02-27-2020, 07:53 PM   #5
scottyb
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Default Re: missing wire?

If you set the meter to ohms Ω. Then pull wires 2 & 3 off of the controller ansd plug a test lead in each one. The pedal should read 0-5000 through full travel
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Old 02-28-2020, 01:24 PM   #6
Bubba11
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Default Re: missing wire?

did that and got the proper input, how do I check to see if the controller has failed on the output side
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Old 02-29-2020, 08:07 AM   #7
Bubba11
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Default Re: missing wire?

ok after rechecking the output on the controller, it turned out to be a bad solenoid. thanks again for the response
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