DS w/solid state C54 conversion issue

[lwildbeard]

I drove my club car DS with Scotty B’s c54 conversion kit installed to the park today, and when I wanted to head home, the solenoid wouldn’t click. I ended up trailering it home. I checked the voltage on the main solenoid terminal, and it matches the pack voltage. I also checked all the connections and didn’t see anything out of place. Below is the link to the conversion kit which lists the components currently installed on my 87 DS.

https://www.cartsunlimited.net/conversion-kits.html

It’s almost as if I’m not getting any signal to the alltrax controller. The stat light doesn't light up or anything. Wondering if anyone has an idea about what the issue may be? Could it be the pedal that sends signals to the controller?

Hoping someone can point me in the right direction. We have grown dependent on this cart in the midst of working from home due to covid, and it has become our main form of transportation, so I’m eager to get it back on the road.

[lwildbeard]

The electronic pedal test
Ensure there is full battery pack voltage (bpv) positive (+) to the red fuse link.
Ensure the fuse is good. 2-3 amp fuse maximum
Ensure the pedal black wire is connected to controller B- or battery main negative (bpv -)
Remove the pedal green wire from the controller and connect to test lead red. Connect test lead black to B-.
The voltage reading should be 0-4.6v or so with each stroke of the pedal.
Remove the blue wire from the solenoid or F&R depending upon your cart. and test the same as you did for the green wire.
The blue wire should emit battery pack + voltage each time the pedal is depressed.
If either one of these tests failed the pedal will need to be replaced.
If both of these tests failed there may be a wiring or testing problem as dual failure is very rare. Retest the fuse link and try again

In my case, the blue wire was the culprit. New pedal on the way, will follow up when I’ve got it installed.