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Thread Tools | Display Modes |
01-27-2022, 12:31 PM
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#1 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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1999 club car 48v won’t move
I have a 1999 club car ds 48v I’m working on for a friend. He called me and said while changing battery cables, he arced out the F&R switch. He replaced the F&R switch but still wouldn’t go.
I have cart now and used BuggiesUnlimited tech support to diagnose it as “bad controller”. I bought a SR48400 Alltrax from ScottyB. Installed it and same thing… Flashing LEDs are 7 green and then solid green. Solid Orange on full throttle. I tested the yellow and green throttle wires and got 5200ohm - 0ohm at full throttle. Any suggestions? Bad motor? Another bad F & R? |
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01-27-2022, 01:18 PM
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#2 |
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Gone Wild
Join Date: Apr 2017
Location: SE TN
Posts: 2,226
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Re: 1999 club car 48v won’t move
Connect your laptop or computer and see what kind of errors you have. Or post screen shots.
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01-27-2022, 01:43 PM
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#3 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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Re: 1999 club car 48v won’t move
Will do. 1st time using an AllTrax. Didn’t know I could get error codes that way
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01-27-2022, 04:03 PM
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#4 |
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Gone Wild
Join Date: Jun 2011
Location: Northern Indiana
Posts: 2,823
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Re: 1999 club car 48v won’t move
One of the best things about the Alltrax controllers is that ability to plug in a laptop and see what's going on. Takes out much of the guess work.
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01-31-2022, 05:18 PM
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#5 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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Re: 1999 club car 48v won’t move
Well I don’t have a laptop to run the software. Any other suggestions??
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01-31-2022, 06:54 PM
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#6 |
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Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,167
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Re: 1999 club car 48v won’t move
Borrow one. You need a laptop or something you can connect via USB to use the Alltrax software. It's great for debugging.
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02-01-2022, 03:22 PM
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#7 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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Re: 1999 club car 48v won’t move
Ok. I got a desktop dragged out of a closet and setup. I have no idea what I’m doing. What should I be looking for? The monitor doesn’t show any error flags that I see
I need help… I tried to attach the excel file but it’s not a valid attachment |
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02-01-2022, 03:29 PM
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#8 |
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Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,167
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Re: 1999 club car 48v won’t move
The monitor shows you what inputs are on or off in real time. It also shows throttle position and motor current / voltage, RPM, etc depending on what inputs you have to the controller. You can usually tell what is going on from that info. If you are still stumped, make a log and send it to Alltrax support. ( or post it here for us to look at )
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02-01-2022, 03:38 PM
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#9 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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Re: 1999 club car 48v won’t move
I talked with Alltrax. They said bad motor or bad F&R. I tested B- to A1 and B- to A2. Both same as pack voltage.
Anyone have a wiring diagram for the F&R switch? The owner replaced the switch already but I guess it could be bad out of the box. |
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02-01-2022, 04:29 PM
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#10 |
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Not Yet Wild
Join Date: Oct 2013
Location: North Mississippi
Posts: 70
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Re: 1999 club car 48v won’t move
Going by the diagrams I found on the site, The F&R switch appears to be wired correctly. I get 50.8v in forward from F&R to S2, 50.8v from F&R to S1
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