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Electric Club Car Electric DS, and Precedent golf cars |
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06-17-2017, 09:54 PM | #1 |
Gone Wild
Join Date: Aug 2015
Location: summer-north,winter-south
Posts: 588
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Upgrading to #4 AWG on 06 DS IQ 48v
Getting ready to start to get going onto the next phase of making my cart into a good all around cart that will fit my needs.
Which for me means the drivetrain. I'll do it in small steps since electrical isn't my thing and I want to keep the changes small in case I need to debug. I'm not doing a total rebuild, just an upgrade. First easy step will be switching over to #4 from #6 AWG wires. From what I can see all I need do is convert 8 wires over. I highlighted them on the attachment. What is throwing me is when you buy wires off the internet you either get less then 8, or a whole stack of them. I'm guessing that all #6 wires are carrying the real load and should be the ones replaced for the future coming of a larger controller/solenoid. Am I missing something here? Is 8 really all there is even though they sell less, or a lot more, but never just 8 to cover the #6 AWG that is OEM? |
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06-17-2017, 10:30 PM | #2 |
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
you are correct , 8 cables need to be upgraded
the one going through the OBC needs a stud scottyb makes cab;es to fit your cart with the OBC kit http://www.cartsunlimited.net/battery-cables.html |
06-17-2017, 10:44 PM | #3 |
Gone Wild
Join Date: Jul 2016
Location: Charlotte NC
Posts: 1,165
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
There is an alternative to the stud, and that is a screw on ring terminal. This can be installed on the new 4 Gauge cable once you have passed it through the OBC.
http://www.ebay.com/itm/Xscorpion-4-...cAAOSwlY1ZFHjy Attached is a link of one example, I am sure that Site sponsors can provide them to you as well. Aflyer |
06-17-2017, 11:02 PM | #4 |
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
no
there is no way a 4g cable fits through an OBC you can not drill out the OBC you can get a dpi charger to eliminate the OBC or build a stud your self no they are soldered lugs on the cables you do not want a screw on connector |
06-17-2017, 11:12 PM | #5 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
CTD, 2 AWG will actually fit through the OBC buddy (4 AWG is really easy). I have #2 on my '07 IQ and my dad's '96 Series cart. Put a little silicone on it and it pulled right through. And this is high quality cable. 2 awg/gauge 600v Excelene Welding cable.
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06-17-2017, 11:15 PM | #6 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
CM where are you located in the South? Are you here in Florida? If so, come by and we will make you a set exactly as you need.
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06-17-2017, 11:15 PM | #7 |
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
wow ..... i stand corrected .... i always was told it won't fit ... sooo when i did a 4g upgrade i built a stud kit
i like your - snip - |
06-17-2017, 11:18 PM | #8 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
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06-17-2017, 11:22 PM | #9 | |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
Quote:
Yes, I "-snip-" so as to only catch the important part and place emphasis there. |
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06-18-2017, 06:08 AM | #10 | |
Gone Wild
Join Date: Aug 2015
Location: summer-north,winter-south
Posts: 588
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Re: Upgrading to #4 AWG on 06 DS IQ 48v
Quote:
I figure I would trailer the cart to a local shop then pull the #4 thru the OBC, and have them crimp on the ends for me. Live in a small town where they do stuff like that still. Or I may buy all the tools and try it myself. Haven't got to that part yet. Still need to do some homework. Thanks for the kind offer again. |
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