TXTE-48V Stalls

48V_TXT · 08-09-2021, 11:13 PM

Hey everyone, I am hoping someone can help identify why my cart stalls. The cart with move a few feet and stall. If it sits for a couple of minutes it will move a few feet again and stall. It is a TXTE-48V date code C1013. The batteries have 50.1V going into the solenoid at the big terminal and clockwise to the left the small terminal with the yellow wire has the same volts. The large terminal clockwise to the left of the yellow wire has 48.6V. I ran a jumper wire to both big terminals on the solenoid and it seems to eliminate the stall. I also have to run a jumper from the main ground to the blue wire on the solenoid. I replaced the solenoid but I don't hear it click when the motor engages and I've bought new parts that were defective. I appreciate any advice.

mgray70 · 08-10-2021, 11:48 AM

Sounds like a bad solenoid to me.

Sent from my SM-G991U using Tapatalk

kgsc · 08-10-2021, 11:51 AM

With the cart in F, key switch on and pedal pushed check the small terminals of the solenoid for pack voltage. One lead on each leg.

48V_TXT · 08-10-2021, 02:23 PM

I ordered a new solenoid, should be here today. It didn't click when I pushed the accl pedal.

kgsc · 08-10-2021, 02:26 PM

Do you get the voltage I asked about?

48V_TXT · 08-10-2021, 02:28 PM

Thanks for the reply. I checked the voltage on the solenoid with the switch in F and the pedal down. The B+ into the sol had 49.9, the little leg clockwise with the yellow wire had the same. The next big term clockwise had 49.5 and the last one with the blue wire had nothing. The motor runs briefly without the jumper wire on the big terms, then stops. If I leave the jumper wire on the big term, it doesn't stall. The new solenoid should be here this afternoon. I will let you know if that corrects the issue.

kgsc · 08-10-2021, 02:33 PM

The two small posts are the activation wires. Blue is ground, yellow is positive. Red lead on yellow and black lead on blue. When you push the pedal you should see pack voltage on your meter. If not you have another problem.

48V_TXT · 08-10-2021, 02:56 PM

kgsc
I checked the pack. The batteries have 49.6V. Cart in F, switch on, pedal down it has between 43.8 and 44.5V. It didn't stay on a set voltage.

kgsc · 08-10-2021, 03:42 PM

If that is the voltage on the two terminals that is a little low but should pull it in. If the new solenoid doesn’t fix it you may have a bad sonic weld on the power wires in the harness next to the run tow switch. I guess we wait.

48V_TXT · 08-11-2021, 11:20 PM

@kgsc I got the new solenoid, but it is clocked differently than the old one. When I hooked it up it had 49V in all terminals with ground to battery and hot lead on terminals. I will send it back and order from another company. I put another solenoid from an old cart on the cart an the same thing. If I put a ground from the battery on the blue wire on the little post on the solenoid it will get the rear wheel to turn. It runs for a while and stops. The B+ in has 49.5V, the small terminal with the yellow wire has 49.5V, the B out has 49.0V and the two small terminals with switch in F, key on, pedal pressed has 48.3V. I still don't hear the solenoid click like my other cart (same model/year)

08-09-2021, 11:13 PM	#1
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7	TXTE-48V Stalls Hey everyone, I am hoping someone can help identify why my cart stalls. The cart with move a few feet and stall. If it sits for a couple of minutes it will move a few feet again and stall. It is a TXTE-48V date code C1013. The batteries have 50.1V going into the solenoid at the big terminal and clockwise to the left the small terminal with the yellow wire has the same volts. The large terminal clockwise to the left of the yellow wire has 48.6V. I ran a jumper wire to both big terminals on the solenoid and it seems to eliminate the stall. I also have to run a jumper from the main ground to the blue wire on the solenoid. I replaced the solenoid but I don't hear it click when the motor engages and I've bought new parts that were defective. I appreciate any advice.
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7

08-10-2021, 11:48 AM	#2
mgray70 Gone Wild Join Date: Apr 2013 Location: Deep Run, NC Posts: 2,544	Re: TXTE-48V Stalls Sounds like a bad solenoid to me. Sent from my SM-G991U using Tapatalk

08-10-2021, 11:51 AM	#3
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,188	Re: TXTE-48V Stalls With the cart in F, key switch on and pedal pushed check the small terminals of the solenoid for pack voltage. One lead on each leg.

08-10-2021, 02:23 PM	#4
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7	Re: TXTE-48V Stalls I ordered a new solenoid, should be here today. It didn't click when I pushed the accl pedal.
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7

08-10-2021, 02:26 PM	#5
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,188	Re: TXTE-48V Stalls Do you get the voltage I asked about?

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08-10-2021, 02:28 PM	#6
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7	Re: TXTE-48V Stalls Thanks for the reply. I checked the voltage on the solenoid with the switch in F and the pedal down. The B+ into the sol had 49.9, the little leg clockwise with the yellow wire had the same. The next big term clockwise had 49.5 and the last one with the blue wire had nothing. The motor runs briefly without the jumper wire on the big terms, then stops. If I leave the jumper wire on the big term, it doesn't stall. The new solenoid should be here this afternoon. I will let you know if that corrects the issue.
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7

08-10-2021, 02:33 PM	#7
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,188	Re: TXTE-48V Stalls The two small posts are the activation wires. Blue is ground, yellow is positive. Red lead on yellow and black lead on blue. When you push the pedal you should see pack voltage on your meter. If not you have another problem.

08-10-2021, 02:56 PM	#8
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7	Re: TXTE-48V Stalls kgsc I checked the pack. The batteries have 49.6V. Cart in F, switch on, pedal down it has between 43.8 and 44.5V. It didn't stay on a set voltage.
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7

08-10-2021, 03:42 PM	#9
kgsc Gone Wild Join Date: Dec 2009 Location: Aiken, SC Posts: 13,188	Re: TXTE-48V Stalls If that is the voltage on the two terminals that is a little low but should pull it in. If the new solenoid doesn’t fix it you may have a bad sonic weld on the power wires in the harness next to the run tow switch. I guess we wait.

08-11-2021, 11:20 PM	#10
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7	Re: TXTE-48V Stalls @kgsc I got the new solenoid, but it is clocked differently than the old one. When I hooked it up it had 49V in all terminals with ground to battery and hot lead on terminals. I will send it back and order from another company. I put another solenoid from an old cart on the cart an the same thing. If I put a ground from the battery on the blue wire on the little post on the solenoid it will get the rear wheel to turn. It runs for a while and stops. The B+ in has 49.5V, the small terminal with the yellow wire has 49.5V, the B out has 49.0V and the two small terminals with switch in F, key on, pedal pressed has 48.3V. I still don't hear the solenoid click like my other cart (same model/year)
48V_TXT Not Yet Wild Join Date: Aug 2021 Posts: 7

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