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Old 05-14-2020, 11:39 AM   #1
tlr6334
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Default 2001 EZGO PDS No solenoid click

No solenoid click on 2001 PDS. Cart came in no go. Rpl solenoid no click. checked all wiring, rpl ITS and bypassed key switch. Rpl controller still no go.
Verified all wiring to motor and controller, simply put I am Stumped. Anyone have any ideas?
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Old 05-14-2020, 11:58 AM   #2
JohnnieB
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Default Re: 2001 EZGO PDS No solenoid click

Put PDS controller in diagnostic mode and listen for beeped error codes.

Text at bottom of label tell how to get into diagnostics.
Attached Images
File Type: jpg PDS Label on Controller Cover.JPG (142.9 KB, 0 views)
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Old 05-14-2020, 01:29 PM   #3
tlr6334
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Default Re: 2001 EZGO PDS No solenoid click

tried but no diagnostic codes. Cart had alltrax controller but replaced it with curtis 1206mx controller. no diagnostic codes.
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Old 05-14-2020, 03:01 PM   #4
tlr6334
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Default Re: 2001 EZGO PDS No solenoid click

now cart crawls, good reverse signal but very slow in forward and reverse. and solenoid still does not operate
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Old 05-14-2020, 03:53 PM   #5
JohnnieB
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Default Re: 2001 EZGO PDS No solenoid click

Quote:
Originally Posted by tlr6334 View Post
tried but no diagnostic codes. Cart had alltrax controller but replaced it with curtis 1206mx controller. no diagnostic codes.
That is a step backwards in technology, several steps actually.

What is the voltage on J1 Pin-4. Should be full battery pack voltage (38.2 when fully charged).
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Old 05-15-2020, 07:26 AM   #6
tlr6334
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Default Re: 2001 EZGO PDS No solenoid click

36.74 , pack voltage
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Old 05-15-2020, 11:49 AM   #7
JohnnieB
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Default Re: 2001 EZGO PDS No solenoid click

Here is a drawing showing how the pack voltage that enters on J1 Pin-4 goes through the PDS controller several times to get to the yellow wire on the solenoid's coil.

Plus a picture with Pin-1 on all the jacks highlighted.
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File Type: jpg Voltage paths through PDS controller.jpg (138.9 KB, 0 views)
File Type: jpg PDS Jacks Pin-1 in red.jpg (58.4 KB, 0 views)
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