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Old 05-26-2017, 09:45 AM   #11
scrannel
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Default Re: 96 won't charge.

As a dissenting voice, do not spray "regular" WD 40 into the plug outlet. Not only will the residue attract dust/dirt but as a petroleum based product it is not good for anything rubber based. But WD 40 does make a product for cleaning electrical contacts whicvh is safe for rubber:

https://www.wd40specialist.com/products/contact-cleaner
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Old 05-26-2017, 08:55 PM   #12
Dan1450
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Default Re: 96 won't charge.

check battery pak voltage....total voltage . Charger will not click on if pak voltage in too low. you tube has some vids on this. May need to use a car charger to charge individual batteries.
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Old 05-26-2017, 10:02 PM   #13
Aflyer
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Default Re: 96 won't charge.

bobwalter,

Hi, just checking in. Did charging work for you with the OBC bypassed?

Aflyer
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Old 05-26-2017, 10:19 PM   #14
bobwalter
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Default Re: 96 won't charge.

YES?.... I bypassed OBC with black wire from charge recepticle to pack negative. Plugged in charger and it charged fine. Turned off charger at 60 volts. I guess that says that my OBC has failed. Options are new OBC at $289 or new DPI charger at $285. Will order new charger from Scotty B on Monday. Will have A good Powerdrive charger for sale soon. What do I have to change to use the new charger??? Do I just make the black 10 ga wire permanent? Anything else?????
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Old 05-27-2017, 06:36 AM   #15
mrgolf
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Default Re: 96 won't charge.

Make a jumper and hook the blue and white wires on the obc together unplug the connector and tape the jumper and plug up. That way you can put a new obc in the cart if you ever need to.
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Old 05-27-2017, 07:37 AM   #16
bobwalter
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Default Re: 96 won't charge.

Thanks for the reply mrgolf. I have a series cart and don't see blue and white wires at the OBC. I think you are referring to a Regen or an IQ system.

Looking back at the sticky, I see Sergio's post #29 and the wiring diagram he included, it says to take the black #10 from the recepticle to pack negative and the small yellow from the small solenoid post to pack negative. Is that all that needs to be changed?
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Old 05-27-2017, 08:09 AM   #17
mrgolf
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Default Re: 96 won't charge.

Right ideal wrong model cart
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Old 05-27-2017, 08:14 AM   #18
bobwalter
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Default Re: 96 won't charge.

Appreciate the effort. This is a great place.
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