1996 club car ds mcor removal

cshores4 · 02-20-2019, 06:14 PM

I have it all apart and don’t see how to remove it. Does the shaft come out somehow. It looks like it should come out through the gas pedal but it won’t budge

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NoleFan4Ever · 02-20-2019, 07:33 PM

Are you certain that is an MCOR. If so, it was an add-on as they weren't around yet in '96. There were Pot-Box and VSP's (V-glide)

Can you post a pic?

TahoeDawgZ71 · 02-20-2019, 08:43 PM

A 1996 doesn't have an MCOR. It has a PotBox. You've gotta pull the pivot rod out of it entirely before you can remove it.

cshores4 · 02-20-2019, 08:44 PM

It just pulls out towards the passenger side?

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TahoeDawgZ71 · 02-20-2019, 08:58 PM

Take the 9/16" nut off of the end of the rod next to the brake pawl. Then in theory it will "slide" out, but more often than not it's not going to be an easy process. We use an air hammer to knock them out. They get seized up in the pedal and within the accelerator bearing and bracket assembly.

cshores4 · 02-20-2019, 09:45 PM

Ok I did that, it just won’t slide out. Can you still order those pot boxes?

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NoleFan4Ever · 02-20-2019, 10:36 PM

Unfortunately not. They were discontinued years ago. Someone found a few on surplus a while back but I have not seen or heard of any since. If it is bad, you will have to do a Pre-MCOR Conversion on yours. https://www.revolutiongolfcars.com/p...conversion-kit

cshores4 · 02-21-2019, 09:10 AM

Does cleaning them ever fix the problem?

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cshores4 · 02-21-2019, 09:11 AM

The problem is the cart is really slow with hardly any torque. Does this sound like the pot box?

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NoleFan4Ever · 02-21-2019, 09:13 AM

There are a lot of things that play into that...voltage, battery condition, output signal to the controller, etc.

02-20-2019, 06:14 PM	#1
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22	1996 club car ds mcor removal I have it all apart and don’t see how to remove it. Does the shaft come out somehow. It looks like it should come out through the gas pedal but it won’t budge Sent from my iPhone using Tapatalk
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22

02-20-2019, 07:33 PM	#2
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 1996 club car ds mcor removal Are you certain that is an MCOR. If so, it was an add-on as they weren't around yet in '96. There were Pot-Box and VSP's (V-glide) Can you post a pic?

02-20-2019, 08:43 PM	#3
TahoeDawgZ71 revolutiongolfcars.com Join Date: Mar 2010 Location: Golf Car Capital of The World... Augusta, Georgia Posts: 10,224	Re: 1996 club car ds mcor removal A 1996 doesn't have an MCOR. It has a PotBox. You've gotta pull the pivot rod out of it entirely before you can remove it.

02-20-2019, 08:44 PM	#4
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22	Re: 1996 club car ds mcor removal It just pulls out towards the passenger side? Sent from my iPhone using Tapatalk
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22

02-20-2019, 08:58 PM	#5
TahoeDawgZ71 revolutiongolfcars.com Join Date: Mar 2010 Location: Golf Car Capital of The World... Augusta, Georgia Posts: 10,224	Re: 1996 club car ds mcor removal Take the 9/16" nut off of the end of the rod next to the brake pawl. Then in theory it will "slide" out, but more often than not it's not going to be an easy process. We use an air hammer to knock them out. They get seized up in the pedal and within the accelerator bearing and bracket assembly.

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02-20-2019, 09:45 PM	#6
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22	Re: 1996 club car ds mcor removal Ok I did that, it just won’t slide out. Can you still order those pot boxes? Sent from my iPhone using Tapatalk
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22

02-20-2019, 10:36 PM	#7
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 1996 club car ds mcor removal Unfortunately not. They were discontinued years ago. Someone found a few on surplus a while back but I have not seen or heard of any since. If it is bad, you will have to do a Pre-MCOR Conversion on yours. https://www.revolutiongolfcars.com/p...conversion-kit

02-21-2019, 09:10 AM	#8
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22	Re: 1996 club car ds mcor removal Does cleaning them ever fix the problem? Sent from my iPhone using Tapatalk
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22

02-21-2019, 09:11 AM	#9
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22	Re: 1996 club car ds mcor removal The problem is the cart is really slow with hardly any torque. Does this sound like the pot box? Sent from my iPhone using Tapatalk
cshores4 Not Yet Wild Join Date: Nov 2018 Posts: 22

02-21-2019, 09:13 AM	#10
NoleFan4Ever MOD of all BS! Join Date: Sep 2011 Location: Florida Posts: 17,477	Re: 1996 club car ds mcor removal There are a lot of things that play into that...voltage, battery condition, output signal to the controller, etc.

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