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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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09-26-2015, 08:10 PM | #11 |
Gone Wild
Join Date: Oct 2010
Location: Pittsburgh Pa
Posts: 1,551
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Re: Loose G1 belt?
I'd be willing to bet that the secondary is frozen. It's pretty common on a G1. The newer models have a grease fitting.
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09-26-2015, 08:29 PM | #12 |
Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Loose G1 belt?
Any trick to removing the castle nut holding it on? The entire clutch is moving when I try to take it off. Any merit in just replacing the whole thing, spring and all once I get it off? Thinking of plowmans performance kit with the muffler.
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09-26-2015, 08:30 PM | #13 |
Gone Wild
Join Date: Oct 2010
Posts: 6,730
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Re: Loose G1 belt?
Impact wrench works great.
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10-12-2015, 01:37 PM | #14 |
Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Loose G1 belt?
Before I throw money on a new clutch, can a frozen one be fixed? Shouldn't I be able to take it apart, clean and grease it and put it back together? Assuming the spring is still good.
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10-12-2015, 02:04 PM | #15 |
Gone Wild
Join Date: Oct 2010
Location: Pittsburgh Pa
Posts: 1,551
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Re: Loose G1 belt?
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10-19-2015, 04:23 PM | #16 |
Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Loose G1 belt?
Ok, I finally decided to put some time into it and that stubborn castle nut came off soooo easily once I jacked it up, took the tire off and used my impact. I couldn't believe that **** thing came off so easily once I used the impact. Thanks for the advice guys. Now i'm just waiting for my puller to come in and I'll get it all taken apart. It almost seems like it's been messed up for a while because there is no wear on the inside of the sheaves at the top until about 3 inches down. I think the spring is shot though. Anyone have measurement of a good spring?
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10-19-2015, 06:03 PM | #17 |
Gone Wild
Join Date: Oct 2010
Location: Pittsburgh Pa
Posts: 1,551
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Re: Loose G1 belt?
The spring is probably broken or the sheave is frozen. It is unlikely that the spring is so worn that it won't push the sheaves together. A worn spring will work OK, but it will lack some performance.
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10-19-2015, 06:13 PM | #18 |
Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Loose G1 belt?
so how does the sliding sheave get frozen? how do I fix that?
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10-19-2015, 06:23 PM | #19 |
Gone Wild
Join Date: Oct 2010
Location: Pittsburgh Pa
Posts: 1,551
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Re: Loose G1 belt?
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10-19-2015, 06:27 PM | #20 |
Gone Wild
Join Date: Oct 2010
Location: Pittsburgh Pa
Posts: 1,551
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Re: Loose G1 belt?
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