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Old 10-10-2012, 02:54 PM   #1
razor1
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Default Shuttle 6 build

Thank you for all the help on the boards in researching my Shuttle 6 build. The build has now officially begun. This is what the cart started out looking like. The body is now removed and off to paint, and it's time for clean-up and rewire for the accessories. I'll keep posting pictures as I have them.
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Old 10-11-2012, 10:00 AM   #2
razor1
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Default Re: Shuttle 6 build

The shuttle has been stripped. Body is off to paint and I just installed the lift kit and new tires/rims.
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Old 10-28-2012, 05:41 PM   #3
razor1
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Default Re: Shuttle 6 build

Rewired the entire cart so all my accessories are now running off of a 48v-12v converter.

Wired in the following:
1. Headlight / Taillights
2. Turn Signals
3. Third brake light (like in a car)
4. License Plate holder and light
5. Radio
6. 12V accessory plug
7. Dome light
8. Horn
9. Undercarriage LED lights

Then I realized I exceeded the amperage coming from the converter so I had to disconnect the LED lights, which are currently running on a separate 12v until my second converter arrives in the mail.

Also put in a new set of Trojan T-105 Plus batteries.

Time to put the body back on.
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Old 10-30-2012, 10:59 AM   #4
Bud Man
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Default Re: Shuttle 6 build

Lookin good I have that same radio mounted in my cart just like you have it. :)
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Old 10-31-2012, 09:39 AM   #5
razor1
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Default Re: Shuttle 6 build

Had to quickly assemble the cart for Halloween. I still need to recover the seats and spray the roof supports, but we're getting there.
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Old 10-31-2012, 12:30 PM   #6
scottyb
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Default Re: Shuttle 6 build

Looking good ~ Make sure you have a fully charged pack before the fun begins.
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Old 12-10-2012, 09:57 AM   #7
razor1
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Default Re: Shuttle 6 build

Working on recovering the seats. Have some great covers that were made for Tomberlin carts, but a little nip and tuck and these seats are going to be SWEET.

Also, changed the gears ratio from 14.3:1 to 8:1. Now the cart goes 25 mph. Let the fun begin.
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