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Old 05-04-2017, 05:44 AM   #1
Springbok
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Default Club Car DS Headlights Infographic

I created an info graphic showing the differences between the cowls on older (1981-1992) and newer (1993-up) Club Car DS carts. Might help someone with an older cart who is wondering why most light/turn signal kits for sale only list for 1993-up.
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Old 05-04-2017, 06:28 AM   #2
Kashmir
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Default re: Club Car DS Headlights Infographic

For those that are afraid to be cutting on a new set of headlights, you can also use a heat gun and bend the top of the bezel trim down to match the old body style. It looks a bit "off" with the large trim above the light, but I've done it several times for folks that have refused to let me cut the trim.
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Old 05-04-2017, 06:44 AM   #3
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Default re: Club Car DS Headlights Infographic

I haven't cut them on the body, they are too easy to take out.
I have marked the lines I need to cut, then removed the lights.
Yes, a dremel will get away from you pretty quick.
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Old 05-05-2017, 05:14 PM   #4
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Default Re: Club Car DS Headlights Infographic

Great idea making this a sticky!!!!
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Old 05-05-2017, 06:41 PM   #5
TahoeDawgZ71
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Default Re: Club Car DS Headlights Infographic

Quote:
Originally Posted by Kashmir View Post
I haven't cut them on the body, they are too easy to take out.
I have marked the lines I need to cut, then removed the lights.
Yes, a dremel will get away from you pretty quick.
Yes it will. I finally got comfortable enough a few years ago to take the guide off and leave it off.
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Old 05-05-2017, 11:18 PM   #6
theboss20
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Smile Re: Club Car DS Headlights Infographic

With a little experience and the right bit for your dremel and a good template the job of cutting the body becomes fairly easy....messy...but easy. Some people make an aluminum template that really works well. Remember the bezel will cover some mistakes.
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Old 10-29-2017, 06:44 PM   #7
jessepatty
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Default Re: Club Car DS Headlights Infographic

Thanks for posting this!!! Huge help in my replacement headlamp search. I acquired a Club Car DS a while back and cannot for the life of me figure out what year it is....
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Old 11-03-2017, 05:52 PM   #8
Russellsw
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Default Re: Club Car DS Headlights Infographic

Does anyone have an electrical schematic for a 1997 Club Car 48V that shows the headlight circuit?
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Old 11-03-2017, 08:08 PM   #9
dundeebarnbuggy
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Default Re: Club Car DS Headlights Infographic

If you are not comfortable with a dremel, just drill the corners and use a jig saw. Less chance of "drifting off course".
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Old 09-06-2020, 06:20 PM   #10
Vinman1966
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Default Re: Club Car DS Headlights Infographic

Thank you for posting this.
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