EZGO TXT total battery cable length

[jrstephe]

So I've gotten thru my first hunting season with my lifted 2004 EZGO 36V. Earlier in the spring I replaced my rear end gears attempting to achieve more torque and found that the aftermarket gears do not mesh perfectly and was more noise than they were worth. I eventually went back to stock gears and noise disappeared. After more research I've decided to upgrade controller this next year and motor the following. I had already upgraded to 4ga wire and I am going to go to 2ga for the controller and motor upgrades. I've searched this site to find the total length of all cables, including to the motor, but have had no luck. I have a welding supply shop 1/2 mile from the office and they have 624 strand 2ga wire for $2.25/ft, but I need to know the total length. Can someone help?

[cheapjeep2]

I find that whenever I do a wire set for a cart, that 25ft is plenty to do all cables including batteries and you'll have a small amount left over for incidentals.

[cheapjeep2]

Also, dug this up from my archives for a PDS/DCS carts.

Batteries

1 - 14"
4 - 10"

Battery to controller components

2 - 28"
1 - 8"

Controller to Motor

2 - 58"

Connectors 20 connectors.

[jrstephe]

Thanks CheapJeep, for some reason i thought there were 11 cables???

[gotmud10]

Originally Posted by jrstephe

Thanks CheapJeep, for some reason i thought there were 11 cables???

PDS carts only have 10 wires.

Series carts use more because of the F&R. There are 13 wires on series. I used 28 foot of 4g on a series cart I did and had a little to spare.

[jrstephe]

Originally Posted by gotmud10

PDS carts only have 10 wires.

Series carts use more because of the F&R. There are 13 wires on series. I used 28 foot of 4g on a series cart I did and had a little to spare.

Thanks gm

[sleepyluke]

I am planning to do the same, but are all connectors the same? I have not thought about looking at the controller and motor, I don't want to make them and they be wrong size, Thanks