lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car
Gas Club Car Gas DS, and Precedent golf cars



Post New Thread  Reply
 
Thread Tools Display Modes
Old 09-25-2022, 08:35 PM   #1
TXGWAGON
Not Yet Wild
Club Car
 
Join Date: Aug 2022
Location: Texas
Posts: 15
Angry F2 post on starter shows ground not battery...is this normal?

I have a 2001 Club Car gas with a stock 290 engine. I'm having an issue with the F2 post on my starter, the post on starter with the large white wire from the starter solenoid.

I disconnected the white wire from the starter F2 post and when I check continuity using a multimeter it tones out to ground. Should this post show ground?
TXGWAGON is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 09-25-2022, 09:10 PM   #2
CP241
Nincompoop village idiot
 
CP241's Avatar
Club Car
 
Join Date: Apr 2018
Location: Michigan
Posts: 9,673
Default Re: F2 post on starter shows ground not battery...is this normal?

Let me make sure I’m understanding you correctly… you disconnect the white wire for
F2 on the starter and are measuring for continuity to ground on the post to ground? If so then I’m guessing you’re seeing a few ohms to ground and you’re measuring resistance to ground through the coils/windings in the starter motor itself, which would be normal and expected.

What kind of issues are you having?
CP241 is offline   Reply With Quote
Old 09-25-2022, 09:26 PM   #3
TXGWAGON
Not Yet Wild
Club Car
 
Join Date: Aug 2022
Location: Texas
Posts: 15
Default Re: F2 post on starter shows ground not battery...is this normal?

I went down a rabbit hole.

My journey started with replacing the battery cable to the starter solenoid. Upon completing that the engine would no longer turn over when pressing on the gas pedal. So then I started trouble shooting the electrical system because the starter was not turning over. I can run a jumper from the battery to the F2 post on the starter and it will turn over. But the starter will not turn over when I press on the gas. I swapped the ignition at the same time, because the previous owner had a lot of extra wiring there that wasn't needed. He had it wired for constant power with no key needed. I have everything back together according to the wiring diagram, but the starter will not turn over. I removed the starter solenoid and it will switch when grounded and power is applied. I get continuity across the large posts. At this point I'm about to build a new wiring harness from scratch, replace the
micro switches and the brushes in the starter. If that doesn't work I'm going to swap the voltage regulator. If that doesn't work I'm going to sell it and buy a new golf cart.
TXGWAGON is offline   Reply With Quote
Old 09-25-2022, 09:42 PM   #4
CP241
Nincompoop village idiot
 
CP241's Avatar
Club Car
 
Join Date: Apr 2018
Location: Michigan
Posts: 9,673
Default Re: F2 post on starter shows ground not battery...is this normal?

First, the voltage regulator has nothing to do with the starting circuit.

Start by checking for voltage and ground on the solenoid small terminals. With the key on, shifter in gear, and pedal depressed, you should have 12v on one of the small terminals and ground on the other.

Step 1 we need to determine which one is not present.
CP241 is offline   Reply With Quote
Old 09-26-2022, 08:33 AM   #5
Fairtax4me
Bonafide Nincompoop
 
Fairtax4me's Avatar
Club Car
 
Join Date: Dec 2015
Location: Charlottesburg Va
Posts: 8,987
Default Re: F2 post on starter shows ground not battery...is this normal?

Dunno which diagram you're using but start with this one and make sure your New wiring matches this.


The solenoid works, and the starter works. So you have a small wiring issue somewhere which should not be that hard to track down. Shot-gunning parts at it will only lead to frustration and an empty wallet.


The Blue wire at the solenoid small post should get 12v when the key is turned on.
Orange wire goes to the limit switch on the throttle cam and then to the switch on the back of the FnR lever. This circuit is the ground side for the solenoid coil and both switches have to activate in order for the solenoid to engage. Make sure the wiring is correct at both switches.
The yellow knob on the back of the FnR lever is the maintenance knob. That's there to allow the engine to run with the FnR in neutral when doing maintenance/repairs/etc. When in the Maintenance position there will be one lobe of the knob pointing straight up with the FnR in N. If the knob is in the maintenance position the engine will only start if the lever is in Neutral position. Pull it out and spin it 180 degrees and let it click back into place to go back to the Run position. The two other lobes will be on top pointing away at 60° angles, and will only activate the switches when the lever is in F or R.
Fairtax4me is offline   Reply With Quote
Old 09-26-2022, 12:01 PM   #6
TXGWAGON
Not Yet Wild
Club Car
 
Join Date: Aug 2022
Location: Texas
Posts: 15
Default Re: F2 post on starter shows ground not battery...is this normal?

This is the wiring diagram I am using. At this point I have memorized it. I enjoy swapping the parts out. This is my first golf cart so it gives me a chance to familiarize myself with the tech and how it operates.
TXGWAGON is offline   Reply With Quote
Old 09-26-2022, 04:36 PM   #7
Leon willis
Gone Wild
 
Leon willis's Avatar
E-Z-GO
 
Join Date: Mar 2022
Location: Ohio
Posts: 455
Default Re: F2 post on starter shows ground not battery...is this normal?

Wait are they still using the hatity starter generator in 92 wow if I remember correctly the little green wire dose nothing for starting it’s the F2 wire that does a lot for starting and bad ground can cause not to work same with pedal switch
Leon willis is offline   Reply With Quote
Old 09-26-2022, 04:56 PM   #8
TXGWAGON
Not Yet Wild
Club Car
 
Join Date: Aug 2022
Location: Texas
Posts: 15
Default Re: F2 post on starter shows ground not battery...is this normal?

Quote:
Originally Posted by Fairtax4me View Post
Dunno which diagram you're using but start with this one and make sure your New wiring matches this.


The solenoid works, and the starter works. So you have a small wiring issue somewhere which should not be that hard to track down. Shot-gunning parts at it will only lead to frustration and an empty wallet.


The Blue wire at the solenoid small post should get 12v when the key is turned on.
Orange wire goes to the limit switch on the throttle cam and then to the switch on the back of the FnR lever. This circuit is the ground side for the solenoid coil and both switches have to activate in order for the solenoid to engage. Make sure the wiring is correct at both switches.
The yellow knob on the back of the FnR lever is the maintenance knob. That's there to allow the engine to run with the FnR in neutral when doing maintenance/repairs/etc. When in the Maintenance position there will be one lobe of the knob pointing straight up with the FnR in N. If the knob is in the maintenance position the engine will only start if the lever is in Neutral position. Pull it out and spin it 180 degrees and let it click back into place to go back to the Run position. The two other lobes will be on top pointing away at 60° angles, and will only activate the switches when the lever is in F or R.

The solenoid has 4 posts. 2 large posts and 2 small posts. Both of the small posts have 12v running to them. If I read your message correctly then the small post with the blue wire should have 12v and the small post with the orange wire should show ground. Correct?
TXGWAGON is offline   Reply With Quote
Old 09-26-2022, 05:27 PM   #9
TXGWAGON
Not Yet Wild
Club Car
 
Join Date: Aug 2022
Location: Texas
Posts: 15
Default Re: F2 post on starter shows ground not battery...is this normal?

Eureka! I think I may have figured it out. So I think I have a bad limit switch. Tracing ground from the white wire at the ignition I followed it to the first Limit Switch and found ground there on the input and on the output side sending it to the second Limit Switch following the Green wire. That limit switch is bad. It does not have ground on the output side when the switch is triggered. So the orange wire flowing to the Starter does not have ground available. I wired a hot lead to the small + post on the solenoid and a ground to the small - post and the Solenoid activated turning the motor over. BOOM!
TXGWAGON is offline   Reply With Quote
Old 09-26-2022, 07:13 PM   #10
CP241
Nincompoop village idiot
 
CP241's Avatar
Club Car
 
Join Date: Apr 2018
Location: Michigan
Posts: 9,673
Default Re: F2 post on starter shows ground not battery...is this normal?

Quote:
Originally Posted by TXGWAGON View Post
Eureka! I think I may have figured it out. So I think I have a bad limit switch. Tracing ground from the white wire at the ignition I followed it to the first Limit Switch and found ground there on the input and on the output side sending it to the second Limit Switch following the Green wire. That limit switch is bad. It does not have ground on the output side when the switch is triggered. So the orange wire flowing to the Starter does not have ground available. I wired a hot lead to the small + post on the solenoid and a ground to the small - post and the Solenoid activated turning the motor over. BOOM!
There you go kinda where I was heading with my response above, see if power or ground is missing. Both feed through the microswitches and key switch. Once you identify which is missing you can chase down that part of the circuit.

If it is a 3 terminal switch, make sure the normally open and normally closed wires are correct and not reversed. I’ve bought several of these carts people monkeyed with the wiring at the switches or even replaced the switches and mixed up the wires. The diagram should show the terminals if you look closely.

Regardless the limit switches are cheap. Can buy all 4 of them for like 15 bucks. I’ve used the cheap Amazon ones as well as quality omron switches and didn’t notice any difference. There’s little to no current passing through them (couple hundred mA) so the cheaper ones on Amazon seem to work just fine.
CP241 is offline   Reply With Quote
Reply

Tags
starter
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car




Similar Threads
Thread Forum
Battery shows negative -2.5V????? Electric EZGO
Battery Pack acts very low but shows full charge Electric EZGO
battery meter always shows Empty Electric Yamaha
Power Drive battery charger shows no AMPS Electric Club Car
starter ground Gas EZGO


All times are GMT -5. The time now is 06:43 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.