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Old 04-28-2012, 10:04 AM   #11
JohnnieB
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Default Re: Help!! Can not get new controller working..

Quote:
Originally Posted by Dela View Post
Looking at this pic posted by D-A..

DO I hook both charger cables - white and black to the same post on solenoid with blue "com" cable coming from FNR?

If so, which post - the B+ is running to one post now.
NO!!!!!!!!!!!!!!
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Old 04-28-2012, 10:09 AM   #12
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Default Re: Help!! Can not get new controller working..

Just to be clear

B+ on controller - one cable to battery, one wire solenoid, one wire A on FNR

Battery charger direct to battery pack


I have a B- wire going from controller to negative, is that correct as well?
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Old 04-28-2012, 10:10 AM   #13
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Default Re: Help!! Can not get new controller working..

Blue wire from FNR "com" goes where?
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Old 04-28-2012, 10:36 AM   #14
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Default Re: Help!! Can not get new controller working..

There are four terminals on the solenoid. Two big and two small.
One of the two big ones should have a heavy cable coming from Pos. Terminal on Right-Front battery and the other one should have a short heavy cable going to B+ terminal on controller. There is also a 250 Ohm resister between the two big terminals on the solenoid. That is all that is on the big terminals.

The two small terminals on the solenoid have wires rather than heavy cables.
One small terminal should have two red wires on it. One red wire goes to Pin-1 on controller, the other goes to MS-2 on F/R assembly.
The other small terminal should have two black wires on it. One goes to B- terminal on controller and other one goes to beeper on F/R assembly.
There is a diode between the two small terminals. The banded end of the diode attaches to the small terminal with the red wires attached.

Because your cart may have been rewired at some point in time, the color of the wires might be different, but where they connect should be the same no matter what color they are.

IF, and I cannot emphasize the word "IF" enough, the Reed switch in your cart has been bypassed, the blue wire might, repeat - might, have been connected to battery side of solenoid big terminal.
Trace it out. the other end should go to "C" terminal on MS-2, which is part of F/R assembly.
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Old 04-28-2012, 10:47 AM   #15
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Default Re: Help!! Can not get new controller working..

VERY helpful, thank you. How about the blue wire in post #8?

It goes to the FNR com- large terminal, controller or small terminal?
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Old 04-28-2012, 10:53 AM   #16
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Default Re: Help!! Can not get new controller working..

The wiring diagram I posted has EVERYTHING you need, including wire colors.
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Old 04-28-2012, 11:09 AM   #17
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Default Re: Help!! Can not get new controller working..

Quote:
Originally Posted by yurtle View Post
The wiring diagram I posted has EVERYTHING you need, including wire colors.
Really appreciate that man, still getting stuck - there is not blue on the diagram to solenoid, large or small terminal though.
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Old 04-28-2012, 11:20 AM   #18
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Default Re: Help!! Can not get new controller working..

Quote:
Originally Posted by Dela View Post
VERY helpful, thank you. How about the blue wire in post #8?

It goes to the FNR com- large terminal, controller or small terminal?
IF, and I cannot emphasize the word "IF" enough, the Reed switch in your cart has been bypassed, the blue wire might, repeat - might, have been connected to battery side of solenoid big terminal.
Trace it out. the other end should go to "C" terminal on MS-2, which is part of F/R assembly.

I have no idea of what you mean be this: "It goes to the FNR com- large terminal"
The F/F assembly has 4 large terminals (A,B,C and D) and two microswitches, each having two terminals (C and NC).

The blue wire shown in photo in post #8 was added by a previous owner, so all I can do is guess where it goes. The statement repeated from my previous post addressing it, is my guess.
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Old 04-28-2012, 11:28 AM   #19
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Default Re: Help!! Can not get new controller working..

Quote:
Originally Posted by Dela View Post
Really appreciate that man, still getting stuck - there is not blue on the diagram to solenoid, large or small terminal though.
I posted a diagram for an Alltrax 4855, Series controller. If yours is different, download the one you need.
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Old 04-28-2012, 11:34 AM   #20
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Default Re: Help!! Can not get new controller working..

JohnnieB - the blue wire was originally like this, and connects to the "com" tab on FNR tab
Attached Images
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File Type: jpg 20120428_123143.jpg (117.5 KB, 0 views)
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