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Old 04-14-2015, 09:23 PM   #1
Captaintv
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Default Upgrade battery wires with welding ground wire?!

I want to start by saying thanks for all the help and I advice I have received from my new addiction, "BGW!"

Someone gave me about 12' of this ground wire from a welder. I want to upgrade all the 4ga wires in my cart to this and wondering if this is acceptable wire, and where can I get terminals from? It looks about like 2ga? Not sure?

Thanks
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Old 04-14-2015, 09:24 PM   #2
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Default Re: Upgrade battery wires with welding ground wire?!

Another picture
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Old 04-15-2015, 07:36 AM   #3
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Default Re: Upgrade battery wires with welding ground wire?!

These are the Lug's I used on mine:
http://spectrowireandcable.com/mm5/m...Category_Code=

These are the solder pellets I used (or you could crimp):
http://www.spectrowireandcable.com/p...older+Pellets?

and this is the Adhesive lined heatshrink I used:
http://spectrowireandcable.com/mm5/merchant.mvc?

It was $28 for everything
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Old 04-15-2015, 07:49 AM   #4
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Default Re: Upgrade battery wires with welding ground wire?!

Yes welding cable is good cable; the fine size of the strand works real good...

BUT I don't know if 12 foot is enough.... For my Precedent cart I needed close to 25 foot all told. Your DS may need less though.

I got my material solder lugs, solder pellets, shrink tube and wire from Del City...
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Old 04-15-2015, 07:50 AM   #5
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Default Re: Upgrade battery wires with welding ground wire?!

my series cart took around 29 feet to do all my cables . most of it ran to the f/r switch . then I had a hard time trying to find 2 ga lugs with the small hole for the rocker block on the f/r switch , so I made my own.
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Old 04-15-2015, 08:17 AM   #6
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Default Re: Upgrade battery wires with welding ground wire?!

Awesome thanks for the help! I can actually get a few more of these ground cables so I will have plenty of wire. Is crimping as effecting as soildering? Reason I ask is I already have a heavy duty crimper that will work for this project?
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Old 04-15-2015, 08:24 AM   #7
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Default Re: Upgrade battery wires with welding ground wire?!

Crimping is fine as long as the lugs are the proper size.
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Old 04-15-2015, 08:26 AM   #8
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Default Re: Upgrade battery wires with welding ground wire?!

Thanks. I want to do it the best way, no cutting corners.
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