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Old 01-07-2017, 05:42 PM   #1
PingEye3
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Default Yamaha Drive - Lithium Upgrade w/ Vortex Body

2011 Yamaha Drive G29 – Cart Rebuild and Lithium Pack Installation
Installed a new DoubleTake Vortex body, new factory seats and deluxe light Kit. This cart has an Alltrax XCT 48400 controller, Admiral MOT-D2 motor, 12x7” wheels and 255/50-12 Tires. Range on a single lithium pack is 22-25 miles.
Top speed - 31mph. Comfortable cruise speed 25-27mph

The battery tray has a 1½“ divider sticking up from the bottom of the battery tray that must be cut flush with the tray and removed. Then pack can be installed. To the immediate right of the pack is the On-Board charger. Right of that is the 48-12V DC-DC converter. On the back wall is the 6 circuit fuse panel with ground bus for all of the accessories, lights, horn, turn signals, BreezeEasy Blower, USB charging outlet. The original charger receptacle has been replaced with Marinco boat male shore receptacle with cover. Connect to the cart with extension cord. The seat support at the rear of the battery compartment has been covered with .060 aluminum to create a back-plate for the installation of the fuse panel, Tow-Run switch relocated to it and a place to mount the ANL fuse holder for the Alltrax controller. Helps to prevent dirt and water from entering battery tray as well.
Pics:
1 - The cart complete
2 - Power side of Lithium Pack
3 - BMS Side of Pack
4 - Battery Compartment
5 - Power connections and Fuse Panel
Attached Images
File Type: jpg IMG_20161222_112408797_HDR.jpg (478.1 KB, 0 views)
File Type: jpg IMG_20161218_111506291.jpg (257.0 KB, 0 views)
File Type: jpg IMG_20161218_111442682_HDR.jpg (268.8 KB, 0 views)
File Type: jpg Ryan - Battery Compartment.jpg (285.6 KB, 0 views)
File Type: jpg Ryan - Pack Power Conn.jpg (314.5 KB, 0 views)
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Old 01-07-2017, 05:43 PM   #2
PingEye3
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Default Re: Yamaha Drive - Lithium Upgrade w/ Vortex Body

Pictures 6 & 7
6 - New Motor and Alltrax Controller
7 - GPS Speedomater and BreezeEasy Blower
Attached Images
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File Type: jpg IMG_20161222_112555536.jpg (352.1 KB, 0 views)
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Old 01-08-2017, 09:26 AM   #3
Volt_Ampere
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Default Re: Yamaha Drive - Lithium Upgrade w/ Vortex Body

Nice install! Is that a HAC BMS?
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Old 01-09-2017, 10:53 AM   #4
PingEye3
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Default Re: Yamaha Drive - Lithium Upgrade w/ Vortex Body

Yessir Mr Watt, That is from Nick at HAC with WiFi access to battery data frome your phone

Last edited by PingEye3; 01-09-2017 at 02:07 PM.. Reason: added information
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Old 01-09-2017, 11:00 AM   #5
NCPW
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Default Re: Yamaha Drive - Lithium Upgrade w/ Vortex Body

Very nice build Ping.
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