pulling secondary sheeve apart

consalvo21 · 12-19-2009, 12:59 AM

so i figuired my belt is messed up because my secondary sheeve is not sliding correctly so i am going to rip it apart.. Guess i have to get some pullers.. where do i purchase this stuff from Yamaha themselves. Also does anyone have any advice... I pulled the zirc fitting off and black dust fell out so i know zero grease has been added... this is why my belt was turned on its side and doesnt run well... thanks for the input guys.. consalvo

Flintrock · 12-19-2009, 01:21 AM

For rear clutch removal please see "Yamaha tourqe spring instructions" under Yamaha Gas, stickies.......

http://www.buggiesgonewild.com/gas-y...tructions.html

spriddle · 12-19-2009, 05:11 PM

More than likely the bushing on the inner sheave is dry and damaged. Be sure to check your drive shaft to make sure it doesn't have a bur or place on it if the bushing is damaged. If you've caught it in enough time, you may be able to clean the bushing really well and regrease. After you get it all back together, don't over grease it. It will get grease on the belt and then you'll have a mess. I would hand grease the bushing and around the shaft, reinstall, and let that be it until about 6 months and then pump one or two pumps of grease in there at regular intervals.

consalvo21 · 12-20-2009, 10:53 PM

my cart has a lift on it when i take all this stuff apart are there any little mods i can do for some more torque or speed before i put it all back together

sabercat · 12-21-2009, 11:42 AM

"power kit" from cpp would do the trick, or can you mess with the preload on the spring? spriddle would have to help me on that one.

spriddle · 12-21-2009, 11:44 AM

Spring/spacer kit for around $45 is the best and cheapest torque mod out there. I'd definitely install one on any lifted Yamaha with oversized tires. First thing I do to all my lifted Yamaha's: bypass the governor and install torque kit.

consalvo21 · 12-21-2009, 12:52 PM

well where can i get his torque kit at bud...

TheNewGuy · 12-21-2009, 01:19 PM

Right here >http://www.cartpartsplus.com/yamaha-power-kit.html

consalvo21 · 12-21-2009, 01:29 PM

so i have my puller and i am going to pull off the outer sheeve. after i do so i guess i heard to use a wratchet strap to put it back on does anyone have a better idea i dont have the strong back that they make.. going to put it all together then try it out.. will order that power kit and try that too whant to see the difference

consalvo21 · 12-21-2009, 01:40 PM

ok just got the kit thanks bud...

12-19-2009, 12:59 AM	#1
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63	pulling secondary sheeve apart so i figuired my belt is messed up because my secondary sheeve is not sliding correctly so i am going to rip it apart.. Guess i have to get some pullers.. where do i purchase this stuff from Yamaha themselves. Also does anyone have any advice... I pulled the zirc fitting off and black dust fell out so i know zero grease has been added... this is why my belt was turned on its side and doesnt run well... thanks for the input guys.. consalvo
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63

12-19-2009, 01:21 AM	#2
Flintrock Raised by coyotes Join Date: Nov 2008 Location: Central Texas Posts: 5,658	Re: pulling secondary sheeve apart For rear clutch removal please see "Yamaha tourqe spring instructions" under Yamaha Gas, stickies....... http://www.buggiesgonewild.com/gas-y...tructions.html

12-19-2009, 05:11 PM	#3
spriddle Admin Join Date: Dec 2006 Location: TN Posts: 101,871	Re: pulling secondary sheeve apart More than likely the bushing on the inner sheave is dry and damaged. Be sure to check your drive shaft to make sure it doesn't have a bur or place on it if the bushing is damaged. If you've caught it in enough time, you may be able to clean the bushing really well and regrease. After you get it all back together, don't over grease it. It will get grease on the belt and then you'll have a mess. I would hand grease the bushing and around the shaft, reinstall, and let that be it until about 6 months and then pump one or two pumps of grease in there at regular intervals.

12-20-2009, 10:53 PM	#4
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63	Re: pulling secondary sheeve apart my cart has a lift on it when i take all this stuff apart are there any little mods i can do for some more torque or speed before i put it all back together
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63

12-21-2009, 11:42 AM	#5
sabercat gone yamaha! Join Date: Sep 2008 Location: ontario, canada Posts: 1,424	Re: pulling secondary sheeve apart "power kit" from cpp would do the trick, or can you mess with the preload on the spring? spriddle would have to help me on that one.

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12-21-2009, 11:44 AM	#6
spriddle Admin Join Date: Dec 2006 Location: TN Posts: 101,871	Re: pulling secondary sheeve apart Spring/spacer kit for around $45 is the best and cheapest torque mod out there. I'd definitely install one on any lifted Yamaha with oversized tires. First thing I do to all my lifted Yamaha's: bypass the governor and install torque kit.

12-21-2009, 12:52 PM	#7
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63	Re: pulling secondary sheeve apart well where can i get his torque kit at bud...
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63

12-21-2009, 01:19 PM	#8
TheNewGuy Admin/Moderator Join Date: Dec 2006 Location: Ohio Posts: 18,052	Re: pulling secondary sheeve apart Right here >http://www.cartpartsplus.com/yamaha-power-kit.html
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12-21-2009, 01:29 PM	#9
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63	Re: pulling secondary sheeve apart so i have my puller and i am going to pull off the outer sheeve. after i do so i guess i heard to use a wratchet strap to put it back on does anyone have a better idea i dont have the strong back that they make.. going to put it all together then try it out.. will order that power kit and try that too whant to see the difference
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63

12-21-2009, 01:40 PM	#10
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63	Re: pulling secondary sheeve apart ok just got the kit thanks bud...
consalvo21 Not Yet Wild Join Date: Dec 2009 Posts: 63

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