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Old 12-30-2009, 05:17 PM   #1
jfranklin
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Question installing headlights

What is the best tool to use to cut the cowl for headlights?
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Old 12-30-2009, 05:22 PM   #2
golfcarfixer
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Default Re: installing headlights

After I trace it out I use a 1/2inch drill bit and drill out the corners and then I use an electric jig saw to cut out the lights.I usually use a plywood blade as they seem to last and cut good.
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Old 12-30-2009, 06:05 PM   #3
Radicalgolfcarts
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Default Re: installing headlights

Roto-Zip is what I use!
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Old 12-30-2009, 07:04 PM   #4
jfranklin
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Default Re: installing headlights

thanks guys.
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Old 12-31-2009, 09:31 AM   #5
Deans
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Default Re: installing headlights

Either way, be sure to put down some masking tape before cutting or risk trashing your paint with either the jig saw or roto-zip.
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Old 01-01-2010, 02:29 PM   #6
CLUBCARGREENMACHINE
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Default Re: installing headlights

i used a jig saw... works perfect
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Old 01-01-2010, 06:02 PM   #7
mtndew
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Default Re: installing headlights

Dremel tool did the job for me with plenty of masking tape.

Be careful though that plastic get hot and will burn you.
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Old 01-01-2010, 09:50 PM   #8
ccrcl87
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Default Re: installing headlights

I used a roto-zip with a drywall bit on my 95 ds and it cut like butter.
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