Need intake and airbox parts for 2002 Club Car DS

afpatriot · 06-05-2013, 01:19 PM

I have a 2002 Club Car DS that had some components removed by the previous owner. I need to get the complete intake system with the exception of the bottom part of the airbox. Can someone point me in the right direction for purchasing parts? Is there a used parts source for these?

lockman1 · 06-05-2013, 03:56 PM

OUCH!
You could check out the for sale section of the forum for used stuff and ask there:

click>>> http://www.buggiesgonewild.com/golf-carts-parts/

But, if you can't find them there, you may have to go to a CC dealer to get them. (past experience)

Club Car OEM part numbers:
Air box top assembly #101972801 includes: Choke valve, Air box top, 2 O rings, extension return spring, retaining ring, and choke lever
And then there's the Air intake hose #101837101 and intake hose clamps (2): #101971301

Hope this helps!

afpatriot · 06-05-2013, 07:02 PM

Well, the cart was free so I'm not complaining to loudly. ;) Thanks for the part numbers. I tried posting the for sale section, but I think I am to new, it says I do not have permission.

Looking at that part list, I guess I have the top part of the airbox, it has the choke assembly in it.

lockman1 · 06-06-2013, 06:20 AM

Here's a pic that might tell you what's missing.
You have 3 posts now, you should be able to get to the for sale section now!

airbox1.jpg

afpatriot · 06-06-2013, 12:05 PM

Thanks Lockman1! So far I am in need of 3, 5, 7, 17, 18 and then the screws (1) and washers (19). It appears that the bottom of the airbox has the inlet and it attaches to the intake tunnel. Do you have a diagram or part number for that assembly?

lockman1 · 06-06-2013, 02:37 PM

That's what I get for rushing! I thought you said you were missing the top of the air box!

When I first got my cart, I tried to modify the bottom of my air box for more air... big mistake!
the only place I could find one at the time was a CC dealer, hence... the OUCH!

Here ya' go!

airbox1.jpg

airbox2.jpg

intakesystem1.jpg

intakesystem2.jpg

afpatriot · 06-07-2013, 07:02 PM

I just ordered all the replacement parts. Didn't end up being as costly as I thought. Ended up around $130 with shipping.

lockman1 · 06-07-2013, 07:50 PM

NICE!

Don't forget to start a new thread and post pics of your cart in the "Members Rides" section of the forum!

nobuckbuild · 06-07-2013, 10:56 PM

this is what happens when i dont go on the boards for a few days. all the parts you need are sitting in a box in my garage. sorry for letting down the noob we could have taken care of him.

afpatriot · 06-08-2013, 06:03 AM

D'oh! Thanks anyways nobuckwild. At least they will be there to help the next guy that comes along. ;)

06-05-2013, 01:19 PM	#1
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12	Need intake and airbox parts for 2002 Club Car DS I have a 2002 Club Car DS that had some components removed by the previous owner. I need to get the complete intake system with the exception of the bottom part of the airbox. Can someone point me in the right direction for purchasing parts? Is there a used parts source for these?
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12

06-05-2013, 03:56 PM	#2
lockman1 What the ....? Join Date: Jan 2007 Location: N.E. Wisconsin Posts: 14,927	Re: Need intake and airbox parts for 2002 Club Car DS OUCH! You could check out the for sale section of the forum for used stuff and ask there: click>>> http://www.buggiesgonewild.com/golf-carts-parts/ But, if you can't find them there, you may have to go to a CC dealer to get them. (past experience) Club Car OEM part numbers: Air box top assembly #101972801 includes: Choke valve, Air box top, 2 O rings, extension return spring, retaining ring, and choke lever And then there's the Air intake hose #101837101 and intake hose clamps (2): #101971301 Hope this helps!

06-05-2013, 07:02 PM	#3
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12	Re: Need intake and airbox parts for 2002 Club Car DS Well, the cart was free so I'm not complaining to loudly. ;) Thanks for the part numbers. I tried posting the for sale section, but I think I am to new, it says I do not have permission. Looking at that part list, I guess I have the top part of the airbox, it has the choke assembly in it.
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12

06-06-2013, 06:20 AM	#4
lockman1 What the ....? Join Date: Jan 2007 Location: N.E. Wisconsin Posts: 14,927	Re: Need intake and airbox parts for 2002 Club Car DS Here's a pic that might tell you what's missing. You have 3 posts now, you should be able to get to the for sale section now! airbox1.jpg

06-06-2013, 12:05 PM	#5
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12	Re: Need intake and airbox parts for 2002 Club Car DS Thanks Lockman1! So far I am in need of 3, 5, 7, 17, 18 and then the screws (1) and washers (19). It appears that the bottom of the airbox has the inlet and it attaches to the intake tunnel. Do you have a diagram or part number for that assembly?
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12

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06-06-2013, 02:37 PM	#6
lockman1 What the ....? Join Date: Jan 2007 Location: N.E. Wisconsin Posts: 14,927	Re: Need intake and airbox parts for 2002 Club Car DS That's what I get for rushing! I thought you said you were missing the top of the air box! When I first got my cart, I tried to modify the bottom of my air box for more air... big mistake! the only place I could find one at the time was a CC dealer, hence... the OUCH! Here ya' go! airbox1.jpg airbox2.jpg intakesystem1.jpg intakesystem2.jpg

06-07-2013, 07:02 PM	#7
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12	Re: Need intake and airbox parts for 2002 Club Car DS I just ordered all the replacement parts. Didn't end up being as costly as I thought. Ended up around $130 with shipping.
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12

06-07-2013, 07:50 PM	#8
lockman1 What the ....? Join Date: Jan 2007 Location: N.E. Wisconsin Posts: 14,927	Re: Need intake and airbox parts for 2002 Club Car DS NICE! Don't forget to start a new thread and post pics of your cart in the "Members Rides" section of the forum!

06-07-2013, 10:56 PM	#9
nobuckbuild Gone Wild Join Date: Mar 2012 Location: CENTRAL PENNSYLVANIA Posts: 1,466	Re: Need intake and airbox parts for 2002 Club Car DS this is what happens when i dont go on the boards for a few days. all the parts you need are sitting in a box in my garage. sorry for letting down the noob we could have taken care of him.

06-08-2013, 06:03 AM	#10
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12	Re: Need intake and airbox parts for 2002 Club Car DS D'oh! Thanks anyways nobuckwild. At least they will be there to help the next guy that comes along. ;)
afpatriot Not Yet Wild Join Date: Jun 2013 Posts: 12

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