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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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04-12-2018, 04:09 PM | #1 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Rebuild going Wrong
I just put a set of rings in a G22, std. size. I made sure the timing dots lined up correctly, crank shaft, cam shaft, and balancing shaft were all lubed during reassembly. Put everything back in, put the side plate on, used new head gasket, checked the rods to make sure they were in the lifters, set the rods under the rocker arms. Turned the crank by hand and only makes ONE COMPLETE TURN and locks up. I turned backwards and same thing. I have taken it apart 3 times looking for the issue but it is hiding from me. Rocker arms move when turning by hand but I have no idea what is going on. Can someone help me out before I lose my mind?
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04-12-2018, 04:19 PM | #2 |
Gone Wild
Join Date: Jun 2015
Location: NW Iowa
Posts: 1,669
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Re: Rebuild going Wrong
Did you get the connecting rod cap on the right direction?
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04-12-2018, 04:31 PM | #3 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Re: Rebuild going Wrong
The end cap? Yep, but that took a little figuring out. Thought the arrow on the piston went top and that didn't work, turned it over and it went together. Everything turns with the side plate off but there is some slack/wobble in all the gears at the point the camshaft time dot is exactly opposite the crankshaft dot. I used the inside dot on the crankshaft to time the balance shaft and the outside dot on the crank to time the camshaft.
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04-12-2018, 06:53 PM | #4 |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
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Re: Rebuild going Wrong
Show us a picture with cam and balancer alighned without the side cover on.
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04-13-2018, 08:13 AM | #5 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Re: Rebuild going Wrong
this is it
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04-13-2018, 08:48 AM | #6 |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
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Re: Rebuild going Wrong
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04-13-2018, 09:00 AM | #7 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Re: Rebuild going Wrong
Woop, Woop, Use the large hole! Will try it now. Thanks
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04-13-2018, 09:04 AM | #8 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Re: Rebuild going Wrong
It worked, may God bless you with a wonderful day. Thanks again
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04-13-2018, 10:20 AM | #9 |
Not Yet Wild
Join Date: May 2016
Posts: 21
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Re: Rebuild going Wrong
That did the job, thanks again. May God bless you with a wonderful day.
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04-13-2018, 07:03 PM | #10 |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
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Re: Rebuild going Wrong
Glad you got it corrected And thanks, it's Friday and I'm off work....now I WILL have a good day!
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