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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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04-12-2020, 11:57 AM | #1 |
Gone Wild
Join Date: Dec 2019
Location: NE Florida
Posts: 245
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Cheap G1 accelerator/ stop switch
Thought I'd share my G1 cheap fix for accelerator/stop switch. Mine was bad and a new one runs a ridiculous $50-$60 dollars. The switch has two sets of contacts; one set normally open, and one set normally closed. I dug around and found similar switches were used in Hyundai's and Kia's and cost less tha $10. The contact shaft is a bit narrower, so I used a couple washers around the shaft. It comes with a single 10-125 mm nut.
You'll need a second nut the same size to use as the jamb nut. . I actually super glued the washer to the nut to make it easier to handle. I also cut the old wiring from the switch and crimped on four new female spade terminals to adapt to the new switch. I added heat shrink around the new terminals as an extra assurance against them touching each other. Once I plugged in the wires, I gooped in some RTV as additional overkill. Works great and I'm under $10. Triple check your wiring before adding RTV !! REMEMBER: WHEN INSTALLED, THE PLUNGER IS NORMALLY PUSHED IN AND RELEASED WHEN YOU PRESS THE PEDAL! |
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04-13-2020, 10:09 AM | #2 |
Gone Wild
Join Date: May 2011
Location: Pittsburgh
Posts: 2,953
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Re: Cheap G1 accelerator/ stop switch
Wow, this is great stuff. Thanks.
I have a few vintage carts and constantly have to get creative with their related repairs as parts for them simply don't exist. Heck, I am currently using a tractor trailer heater blower fan switch for speed control on an old Pargo. Your ingenuity is both impressive and appreciated. |
04-13-2020, 11:53 AM | #3 |
Gone Wild
Join Date: Aug 2009
Posts: 14,245
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Re: Cheap G1 accelerator/ stop switch
Ditto what Lochlin said; nice work!!
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