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06-12-2011, 03:27 AM | #21 |
Gone Wild
Join Date: Dec 2010
Posts: 488
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Re: 96 CC 48v Motor guide ring???
Its all very much easier with the rear body removed (takes 15 mins). You can then remove and refit the motor by hand.
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06-12-2011, 10:41 AM | #22 |
Not Yet Wild
Join Date: May 2011
Location: Northern New Mexico
Posts: 26
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Re: 96 CC 48v Motor guide ring???
thanks for the tip Golfdog. I didn't think of that. I did wonder about removing the axle on the wheels complete with motor; just a matter of disconnecting the motor leads and the brake and suspension connections.
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06-12-2011, 12:43 PM | #23 |
Not Yet Wild
Join Date: May 2011
Location: Northern New Mexico
Posts: 26
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Re: 96 CC 48v Motor guide ring???
Hmmmm; looking at how to remove the rear body (Golfdog suggestion) and I can't see how to do this. Can you point me to the steps to take please? thanks
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06-12-2011, 01:57 PM | #24 |
Gone Wild
Join Date: Jul 2008
Location: Slums of Lake Erie
Posts: 3,721
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Re: 96 CC 48v Motor guide ring???
Bolts in bagwell, screws on front at heel kick plate, f-n-r lever lift off
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06-12-2011, 02:21 PM | #25 |
Gone Wild
Join Date: Dec 2010
Posts: 488
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Re: 96 CC 48v Motor guide ring???
As fishing dude says plus 6 bolts holding the backrests and roof supports, also if you want to remove the body completely rather than just tilting it up you will need to disconnect the charger recepticle The bolts in the bagwell are under the bagwell lining. The lining is held on with Xmas tree plugs. Just lift the lining and they will pop out.
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06-12-2011, 02:58 PM | #26 |
Not Yet Wild
Join Date: May 2011
Location: Northern New Mexico
Posts: 26
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Re: 96 CC 48v Motor guide ring???
thanks a bunch - I am so grateful I found this site - awesome help
Gerald |
06-29-2011, 11:42 PM | #27 |
Not Yet Wild
Join Date: May 2011
Location: Northern New Mexico
Posts: 26
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Re: 96 CC 48v Motor guide ring???
thanks to all who provided helpful suggestions with this problem. Happy to report it is all sorted out. I got a new ring, took the rear body off, replaced the ring by drilling out the old one, fitting the new one in with gasket cement, waited 24 hour then a little MolyKote G on the female splines of the armature. I then rigged a tie down strap round the motor and with a 2X4 resting on the upper frame to take the weight of the motor (my wife operated that bit) while I guided the motor onto the splines of the transmission shaft. It only took five minutes to put it back in. And it worked, noise gone - well for now at least. So thanks everyone
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05-10-2013, 02:06 PM | #28 | |
Not Yet Wild
Join Date: May 2013
Posts: 1
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Re: 96 CC 48v Motor guide ring???
Great information, can you tell me what kind of adhesive you used?
Quote:
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05-10-2013, 02:44 PM | #29 |
Gone Wild
Join Date: Dec 2008
Location: Liberty Lake, WA
Posts: 479
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Re: 96 CC 48v Motor guide ring???
I have now done 3 of these and have used just plain gasket cement. Be sure and line the groves up perfectly or you will have a problem getting the motor
shaft seated. CLEAN before hand and I suggest a dry-run prior to cementing just to get the feel of aligning the groves . The pros say they can do this in one hour but my best has been one forty five min. (including one beer break. Good luck and report back. |
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