2004 ezgo won't go

toddchase · 11-15-2014, 04:37 PM

My 2004 ezgo won't go. It makes a scraping/clunking noise coming from the rear end, I checked both of the hubs and neither the hubs nor the axle teeth are stripped, what might be wrong with it?

scottyb · 11-15-2014, 04:41 PM

The motor input shaft could be stripped or an axle could be broken?

toddchase · 11-16-2014, 08:22 PM

Is it difficult to get to the input shaft?

LostHusker · 11-17-2014, 04:47 PM

It is easier to deal with if you remove the whole axle from the cart. You will need to remove plugs on the side of the housing then work it out from there. There are pics posted on here showing this more in detail.

JohnnieB · 11-18-2014, 07:58 AM

Quote:

Originally Posted by toddchase

Is it difficult to get to the input shaft?

You have to remove the motor.

The input shaft assembly (shaft, gear and two bearings) is held in place by a single snap ring. It is relatively easy to remove and replace with differential in cart.

It is the intermediate gear assembly that requires the freeze plugs to be removed to R&R, and is easier to do with the differential out of cart.

However, if you have a rear seat or box installed, it might be easier to pull the entire rear end out of the cart.

cgtech · 11-18-2014, 06:37 PM

Not necessary to remove the plugs or intermediate shaft to remove input shaft. But you will need to lean the input shaft this-way-&-that-way to "thread the needle".

11-15-2014, 04:37 PM	#1
toddchase Not Yet Wild Join Date: Oct 2014 Posts: 14	2004 ezgo won't go My 2004 ezgo won't go. It makes a scraping/clunking noise coming from the rear end, I checked both of the hubs and neither the hubs nor the axle teeth are stripped, what might be wrong with it?
toddchase Not Yet Wild Join Date: Oct 2014 Posts: 14

11-15-2014, 04:41 PM	#2
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,399	Re: 2004 ezgo won't go The motor input shaft could be stripped or an axle could be broken?

11-16-2014, 08:22 PM	#3
toddchase Not Yet Wild Join Date: Oct 2014 Posts: 14	Re: 2004 ezgo won't go Is it difficult to get to the input shaft?
toddchase Not Yet Wild Join Date: Oct 2014 Posts: 14

11-18-2014, 06:37 PM	#6
cgtech Over This Interview Is... Join Date: Jun 2012 Location: AZ Posts: 17,449	Re: 2004 ezgo won't go Not necessary to remove the plugs or intermediate shaft to remove input shaft. But you will need to lean the input shaft this-way-&-that-way to "thread the needle".

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11-17-2014, 04:47 PM	#4
LostHusker Just one day at a time Join Date: Sep 2009 Location: South TX Posts: 8,650	It is easier to deal with if you remove the whole axle from the cart. You will need to remove plugs on the side of the housing then work it out from there. There are pics posted on here showing this more in detail.

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