lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car
Electric Club Car Electric DS, and Precedent golf cars



Post New Thread  Reply
 
Thread Tools Display Modes
Old 10-23-2020, 12:33 PM   #1
S.gates1997
Not Yet Wild
Club Car
 
Join Date: Oct 2020
Location: GA
Posts: 20
Default Project CC 1997 DS A9728-585119

I purchased yard keep buggie to rebuild with my son. I know just enough to get myself in trouble but I do have a mechanical background (aircraft maintenance). So that being said the whole drive system is shot and I am wanting to strip it down and build completely back. I have already purchased a new wiring harness 39000. That being said I want a high torque motor but not sure about the rest. I'm confused when it comes to the potentiometer, solenoid, F/R switch, obc and controller which I think I can salvage all except the controller and motor? Not sure that's where I need help. Any thought or experience will be helpful. And go....
Attached Images
File Type: jpg IMG_20201021_212800681.jpg (195.8 KB, 0 views)
File Type: jpg IMG_20201022_153122706.jpg (199.9 KB, 0 views)
File Type: jpg IMG_20201021_212820350.jpg (192.8 KB, 0 views)
File Type: jpg IMG_20201022_153430978.jpg (202.9 KB, 0 views)
File Type: jpg IMG_20201022_153750042.jpg (201.5 KB, 0 views)
S.gates1997 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 10-23-2020, 03:02 PM   #2
NoleFan4Ever
MOD of all BS!
 
NoleFan4Ever's Avatar
Club Car
 
Join Date: Sep 2011
Location: Florida
Posts: 17,477
Default Re: Project CC 1997 DS A9728-585119

fun, Fun. FUN! That would be a Regen 1 cart and is one of CC's early problem childs that was quickly done away with (we are having a run on these this week!!) Hopefully you do not have the Black "T" shaped controller. Hopefully the harness you bought is an IQ harness so you can upgrade to modern (replaceable) parts.
NoleFan4Ever is offline   Reply With Quote
Old 10-23-2020, 03:06 PM   #3
NoleFan4Ever
MOD of all BS!
 
NoleFan4Ever's Avatar
Club Car
 
Join Date: Sep 2011
Location: Florida
Posts: 17,477
Default Re: Project CC 1997 DS A9728-585119

Read over this thread to catch up https://www.buggiesgonewild.com/showthread.php?t=170092 and hopefully yours may be a Regen-2 (it will have a Run/Tow switch under the seat) or you bought an IQ harness. Or maybe it has already had updates as per the 2004 sticker.... You will understand more when you read the referenced thread.
NoleFan4Ever is offline   Reply With Quote
Old 10-23-2020, 04:36 PM   #4
S.gates1997
Not Yet Wild
Club Car
 
Join Date: Oct 2020
Location: GA
Posts: 20
Default Re: Project CC 1997 DS A9728-585119

Thanks for the link I'll check it out. I bought from buggies unlimited the WIRE HARNESS FOR CC 48V 96-2000 REG TO IQ CONVERSION. Thinks that's the one I keep reading about. I didn't see a tow switch under the seat but I bought the cart not running. My thought is to replace the whole drive train if you will. Controller solenoid and motor.
Attached Images
File Type: jpg IMG_20201023_171728646.jpg (206.3 KB, 0 views)
S.gates1997 is offline   Reply With Quote
Old 10-24-2020, 06:01 AM   #5
Wakko47
Gone Loco
 
Wakko47's Avatar
Club Car
 
Join Date: Jul 2020
Location: South Florida
Posts: 1,123
Default Re: Project CC 1997 DS A9728-585119

Do yourself a favor and deal with Revolution or Carts Unlimited (Scottyb). When you run into a problem, you can actually call them for help and get it.

Start spraying those bolts with PB Blaster now, so they'll be nice and saturated by the time comes to take them out. :D

Welcome to the forum, looks like a great project.
Wakko47 is offline   Reply With Quote
Old 10-24-2020, 08:17 AM   #6
NoleFan4Ever
MOD of all BS!
 
NoleFan4Ever's Avatar
Club Car
 
Join Date: Sep 2011
Location: Florida
Posts: 17,477
Default Re: Project CC 1997 DS A9728-585119

I am not sure of the harness as it should just be an IQ harness. You remove yours and replace it with a CC OEM IQ harness. Works perfectly with the new items you mentioned.

Call David Hicks at Revolution Golf Cars 706-431-3917. He can price you out a package deal and give you any needed parts for the conversion.
NoleFan4Ever is offline   Reply With Quote
Old 10-25-2020, 12:20 PM   #7
S.gates1997
Not Yet Wild
Club Car
 
Join Date: Oct 2020
Location: GA
Posts: 20
Default Re: Project CC 1997 DS A9728-585119

This is the IQ wiring harness that I'm seeing everyone is saying is the upgrade
Attached Images
File Type: jpg Screenshot_20201025-131749.jpg (6.6 KB, 0 views)
S.gates1997 is offline   Reply With Quote
Old 10-25-2020, 08:52 PM   #8
NoleFan4Ever
MOD of all BS!
 
NoleFan4Ever's Avatar
Club Car
 
Join Date: Sep 2011
Location: Florida
Posts: 17,477
Default Re: Project CC 1997 DS A9728-585119

Does not look like any I have used but when I say I upgrade, I actually go with the IQ DS harness that will fit in any DS and works with the IQ/MCOR. I do not use aftermarket when I purchase a harness.
NoleFan4Ever is offline   Reply With Quote
Old 10-28-2020, 06:52 AM   #9
S.gates1997
Not Yet Wild
Club Car
 
Join Date: Oct 2020
Location: GA
Posts: 20
Default Re: Project CC 1997 DS A9728-585119

Nolefan4ever you were right about David Hicks, Called revolution golf carts man knows his stuff. Got me all set up with the wire harness conversion kit and drive system conversion kit. Good stuff!
S.gates1997 is offline   Reply With Quote
Old 10-28-2020, 06:55 AM   #10
S.gates1997
Not Yet Wild
Club Car
 
Join Date: Oct 2020
Location: GA
Posts: 20
Default Re: Project CC 1997 DS A9728-585119

Wakko47 thanks for the advise. Sprayed down all the bolts with some PB Blaster to remove the front and rear end. Today I will remove them to prep for the lift kit.
S.gates1997 is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Club Car


Thread Tools
Display Modes


Similar Threads
Thread Forum
Custom 1997 YAMAHAULER G11 Father and son project Lifted Golf Carts
New-to-me 1997 Club Car Carryall II plus *project* Gas Club Car
1997 EZGO Project Members Rides
Getting started on my project 1997 ClubCar DS Members Rides
1997 DCS Project Starts Electric EZGO


All times are GMT -5. The time now is 04:46 AM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.