True Dual Exhaust Manifold (pre-MCI)

Madman415 · 12-20-2012, 12:59 PM

It was a pain in the butt to put true duals on my '96 Workhorse. Getting the flange angles right and the bends around the governor and cables is what made it "Not" a five minute job.

Because of that, I took the time to do it again only this time the result is a quick bolt on set up with the bends and flanges already welded into place. Check out the picture below and tell me what you think.

sonnyhooper · 12-22-2012, 08:12 AM

Pretty cool. How does it sound. Did you have to rejet the carb?

BDuke · 12-23-2012, 01:01 AM

Very nice.
BDuke

Madman415 · 02-08-2013, 03:31 AM

Quote:

Originally Posted by sonnyhooper

Pretty cool. How does it sound. Did you have to rejet the carb?

actually no I didn't, I do put a muffler on each pipe (good for 11HP each)
Those cylinder shaped mufflers that look like a glasspack for lawn mowers.

Golf Cart Dual Stacks new manifold and mufflers - YouTube

2nd video without mufflers

Chrome Stacks Running - YouTube

rvkersh · 02-08-2013, 05:03 AM

It sounds nice with the mufflers.

Madman415 · 02-08-2013, 12:24 PM

My cell phone doesn't do the sound justice, and I agree, with the mufflers it's not so obnoxious sounding. In person it sounds even better.

SEVA318 · 02-08-2013, 01:00 PM

That looks really neat. What did you use to bend the pipes?

Madman415 · 02-08-2013, 04:41 PM

Quote:

Originally Posted by SEVA318

That looks really neat. What did you use to bend the pipes?

nothing actually. I took pieces from a Cushman exhaust and welded them together.

Now that I have the pattern I'm going to get a tube bender and make them in one piece with stainless

ATOMIC_BADBOY · 02-09-2013, 07:23 PM

i like both, mabey the mufflers a little more, but i"m sure it sounds different in person.

Madman415 · 02-09-2013, 08:43 PM

I'm told it sound like a toned Harley, not as obnoxious. The sound when coming down hill is just amazing, sound like a jake brake on a truck. Without the mufflers it'll shoot little balls of flame out of the pipes and doesn't run as good as it does with the mufflers.

12-20-2012, 12:59 PM	#1
Madman415 Gone Wild Join Date: Nov 2009 Location: Pleasanton, Texas Posts: 267	True Dual Exhaust Manifold (pre-MCI) It was a pain in the butt to put true duals on my '96 Workhorse. Getting the flange angles right and the bends around the governor and cables is what made it "Not" a five minute job. Because of that, I took the time to do it again only this time the result is a quick bolt on set up with the bends and flanges already welded into place. Check out the picture below and tell me what you think.

12-22-2012, 08:12 AM	#2
sonnyhooper Getting Wild Join Date: Aug 2012 Location: minnesota Posts: 103	Re: True Dual Exhaust Manifold (pre-MCI) Pretty cool. How does it sound. Did you have to rejet the carb?

12-23-2012, 01:01 AM	#3
BDuke Not Yet Wild Join Date: Dec 2012 Posts: 15	Re: True Dual Exhaust Manifold (pre-MCI) Very nice. BDuke
BDuke Not Yet Wild Join Date: Dec 2012 Posts: 15

02-08-2013, 05:03 AM	#5
rvkersh Gone Wild Join Date: Apr 2012 Location: Dansville, NY Posts: 396	Re: True Dual Exhaust Manifold (pre-MCI) It sounds nice with the mufflers.

02-08-2013, 12:24 PM	#6
Madman415 Gone Wild Join Date: Nov 2009 Location: Pleasanton, Texas Posts: 267	Re: True Dual Exhaust Manifold (pre-MCI) My cell phone doesn't do the sound justice, and I agree, with the mufflers it's not so obnoxious sounding. In person it sounds even better.

Today
BGW	Sponsored Links __________________ This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum

02-08-2013, 01:00 PM	#7
SEVA318 Not Yet Wild Join Date: Feb 2013 Posts: 11	Re: True Dual Exhaust Manifold (pre-MCI) That looks really neat. What did you use to bend the pipes?
SEVA318 Not Yet Wild Join Date: Feb 2013 Posts: 11

02-09-2013, 07:23 PM	#9
ATOMIC_BADBOY Getting Wild Join Date: Nov 2009 Location: allendale, mi Posts: 118	Re: True Dual Exhaust Manifold (pre-MCI) i like both, mabey the mufflers a little more, but i"m sure it sounds different in person.

02-09-2013, 08:43 PM	#10
Madman415 Gone Wild Join Date: Nov 2009 Location: Pleasanton, Texas Posts: 267	Re: True Dual Exhaust Manifold (pre-MCI) I'm told it sound like a toned Harley, not as obnoxious. The sound when coming down hill is just amazing, sound like a jake brake on a truck. Without the mufflers it'll shoot little balls of flame out of the pipes and doesn't run as good as it does with the mufflers.

Similar Threads
Thread	Forum
WTB!! EZGO marathon 3pg exhaust manifold	Golf Carts and Parts
GSXR 750 Exhaust Manifold Valve	Bike & ATV Engine Swaps
Exhaust manifold seal?	Gas EZGO
Need Exhaust Manifold 98 EZGO	Gas EZGO
G-9 dual exhaust	Design Center