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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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04-07-2018, 11:57 AM | #11 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: JR3 engine issue -
Ok, I pulled the head.. Piston from the top looks fine. Pushrods fine, valves look ok, no obvious issues on visual inspection. (I have not removed them from head).
However, please look at the photos.. The combustion chamber has what appears to be a crack (possibly), between the valves.. Opinions please. Does this seem significant enough to cause my issue? I can't tell if it continues into the valve seat area. Thanks! Not sure why they all posted sideways.. |
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04-07-2018, 02:39 PM | #12 |
Gone Wild
Join Date: Jun 2011
Location: Northern Indiana
Posts: 2,827
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Re: JR3 engine issue -
Maybe a silly question, but I was reminded while reading another thread: have you verified the carb throttle plate is opening? I've seen lots of Yamaha's that go dead when a throttle cable (usually the one from the pedal to the governor) breaks.
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04-07-2018, 03:16 PM | #13 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: JR3 engine issue -
It is opening, cable is good. Compression is down.
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04-07-2018, 06:21 PM | #14 |
Gone Wild
Join Date: Mar 2015
Location: Central mn
Posts: 1,036
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Re: JR3 engine issue -
Is it a crack or just a casting mark?
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04-07-2018, 07:33 PM | #15 |
VC 460 CLONE GONE WILD
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 10,639
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Re: JR3 engine issue -
My understanding of compression tests IF the compression values increase with with the addition of oil that indicates piston rings as the oil acts to seal the cylinder to ring connection. IF it does not increase that indicates a valve or some other malady that the oil does not improve.
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04-07-2018, 07:46 PM | #16 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: JR3 engine issue -
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04-07-2018, 08:36 PM | #17 | |
Gone Wild
Join Date: Jun 2015
Location: NW Iowa
Posts: 1,669
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Re: JR3 engine issue -
Quote:
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04-17-2018, 07:52 AM | #18 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: JR3 engine issue -
Ok, after better inspection, found an issue with the head gasket. Mark on the head seems to be just a casting mark.
Replaced head gasket, torqued to 36ft lbs and checked compression with gauge. Had around 115psi.. Installed plug and carb, primed with a little fuel and spun engine over. Sounded down again. Checked with gauge and compression down to 25psi.. Any thoughts? Pulled back apart but don't see anything obvious like issue with new gasket. |
04-25-2018, 03:16 PM | #19 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: JR3 engine issue -
Any thoughts? After surfacing head (piece of glass and sandpaper) and replacing with new headgasket, I had good compression. Even cranked up momentarily.
Then, went to spinning fast again. Checked compression and down to 25psi.. Any help/thoughts greatly appreciated. Thanks! |
04-25-2018, 08:31 PM | #20 |
Over This Interview Is...
Join Date: Jun 2012
Location: AZ
Posts: 17,449
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Re: JR3 engine issue -
Check for sticking valve's.
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