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Old 11-16-2017, 06:09 PM   #1
chiggins
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Default 2006 Bad Boy Classic Field Retrofit Wiring

Hello everyone. I am reconstructing an 06 Bad Boy Classic with single Navitas controller. I have a few wiring questions as I try to get the machine all put back together. My first question. Sitting atop the Navitas controller is a silver box labeled "Field Retrofit Contoller". At the back passenger side of the box are two wires, a red and a black, and appear to go the +/- terminals of the battery bank. Is this correct? My second question: there is a plug with nothing plugged in under the rear motor. The wires are blue and green and labeled 17 & 19. They aren't anywhere to be found on every wiring diagram Ive found. Any insight? Thanks for any and all help.
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Old 08-22-2018, 11:00 PM   #2
adamo@osbenterprises.com
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

No answers?
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Old 08-24-2018, 10:37 AM   #3
FF Titus
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

No answers because very little was let out into the wild with BBB in the beginning. I've been a dealer since the beginning and I don't have much on those machines.
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Old 01-24-2019, 11:17 AM   #4
countrythinking2
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

Quote:
Originally Posted by chiggins View Post
Hello everyone. I am reconstructing an 06 Bad Boy Classic with single Navitas controller. I have a few wiring questions as I try to get the machine all put back together. My first question. Sitting atop the Navitas controller is a silver box labeled "Field Retrofit Contoller". At the back passenger side of the box are two wires, a red and a black, and appear to go the +/- terminals of the battery bank. Is this correct? My second question: there is a plug with nothing plugged in under the rear motor. The wires are blue and green and labeled 17 & 19. They aren't anywhere to be found on every wiring diagram Ive found. Any insight? Thanks for any and all help.
I would like to talk to you in regards to fixing your Bad Boy Classic. I have 2 in my shop that stopped going.
Curious to know what you mean by reconstructing?
I am very appreciative of any information you can provide or share with me

Thanks
David Ray

Sent from my XT1710-02 using Tapatalk
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Old 02-16-2019, 09:03 PM   #5
chuckmanj
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

chiggins did you resolve the issue? I am facing the same wiring mystery and could use some advice on where certain wires go.
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Old 02-26-2019, 12:31 AM   #6
CmwHunting
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

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Originally Posted by chuckmanj View Post
chiggins did you resolve the issue? I am facing the same wiring mystery and could use some advice on where certain wires go.
I have the same cart, it was in the flood so isn’t working yet, but all the wires are there and connected. Tell me what wires you need to know about and I’ll look at mine, let you know what it looks like
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Old 01-27-2020, 10:31 AM   #7
Bishop351
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

If you possibly took pics of the wiring on the back of the field retrofit kit I could definitely use them.
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Old 01-03-2023, 03:51 PM   #8
Bosstin87
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

any info ever come about on the blue and green 17,19 wires??? I have the same and dont know where the green 19 goes
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Old 01-07-2023, 09:28 AM   #9
rockfordpi
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

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Originally Posted by Bosstin87 View Post
any info ever come about on the blue and green 17,19 wires??? I have the same and dont know where the green 19 goes
Don't know if you have seen this or not, but a Field Retro Kit wiring diagram is attached. Also attached the FRK installation manual.

I fought one of these a couple of years ago. My field Retro Box was bad. The solution I came up with was to eliminate the field retro kit and put a new combo throttle/pedal to the original controller. I actually sold this to someone else before I finished the project.
Attached Files
File Type: pdf FIELD_RETRO.pdf (3.67 MB, 0 views)
File Type: pdf BBB Installation.pdf (823.1 KB, 0 views)
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Old 05-30-2024, 12:52 AM   #10
Bferg
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Default Re: 2006 Bad Boy Classic Field Retrofit Wiring

Hi, I read through these posts and the attachments were very helpful when trying to better understand the retrofit kit. I would like to know if you could possibly help me with an issue I am trying to overcome? I believe mine is a 2008 4x4 48v bad boy that I just finished converting to a lithium battery. The lithium battery kit I went with is the Eco 48v 105AH which included the appropriate new charger. The buggy is equipped with a Navitas controller and additionally equipped with the “BBB classic - Field retrofit controller kit”. All of the wiring is complete and everything seems to be operating as it should (have not road tested or fully charged up the battery yet). The question I have is about the charging system. The Retrofit controller had a red and black wire that ran to the old charging receptacle and also red and black wires that ran from the controller to the battery positive and negative. With my new battery and onboard charger installed, do these wires need to be hooked back into the system in any way and if so how should or where should I hook them up to? Thanks in advance for any information provided.
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