97 CC Rear end noise

pracer53 · 06-13-2010, 06:21 PM

I suspect that I am having the same problem as jkeczan. Clicking sound when driving. I looking for a service manual for the rear end.
97 CC DS 48 Volt. SER.# A9716-568206

Paul

OLD MEC · 06-13-2010, 06:57 PM

When was last time you check differential oil? Should be full up to bottom of fill-check plug. Check with our sponsors for available service manual. Sorry nothing on line avaiable that I know of for Club Car?

pracer53 · 06-13-2010, 07:20 PM

That was the first thing I checked was the oil. I added some, pretty tough to get the oil in there.

Paul

TahoeDawgZ71 · 06-13-2010, 07:52 PM

Sounds like motor spline noise... Pull the motor off and replace the nylon guide-ring.

pracer53 · 06-13-2010, 08:02 PM

someone i work with mentioned that nylon ring too. do you think i need the manual for that?

Thanks,
Paul

shadowman · 06-13-2010, 08:11 PM

if you plan on doing your own maintence and repairs than the manual is the 1st tool you buy you,ll never regret it..................................

Pre-1898 · 06-13-2010, 08:54 PM

I also have the same problem with my 99 club car. motor was replaced (by used one ) twice. each time the noise stopped for a while but started over again.

What type of oil goes in the differential ?

I am also planning to change the guide ring any special instruction needed to do this myself ?

TahoeDawgZ71 · 06-13-2010, 09:16 PM

Quote:

Originally Posted by Pre-1898

I also have the same problem with my 99 club car. motor was replaced (by used one ) twice. each time the noise stopped for a while but started over again.

What type of oil goes in the differential ?

I am also planning to change the guide ring any special instruction needed to do this myself ?

On a 99 you should have a solid shaft motor (no guide-ring) You'll need a "Motor Centering Kit" It consists of washers, springs, and a bushing. It keeps constant pressure on the splines and keeps them from rattling. Very inexpensive and very easy to install.

Pre-1898 · 06-13-2010, 10:01 PM

Quote:

Originally Posted by TahoeDawgZ71

On a 99 you should have a solid shaft motor (no guide-ring) You'll need a "Motor Centering Kit" It consists of washers, springs, and a bushing. It keeps constant pressure on the splines and keeps them from rattling. Very inexpensive and very easy to install.

Can you please let me know if there is any supplier here who would ship that kit to me in Canada ?

pracer53 · 06-14-2010, 03:16 AM

Having trouble finding a manual with differential rebuild. I have the complete electrical manual, downloaded from here. I checked 2 sponsors so far and now I am waiting on local CC Company.

Paul

06-13-2010, 06:21 PM	#1
pracer53 Not Yet Wild Join Date: May 2010 Location: Orlando, Florida, originally from Rochester, NY Posts: 20	97 CC Rear end noise I suspect that I am having the same problem as jkeczan. Clicking sound when driving. I looking for a service manual for the rear end. 97 CC DS 48 Volt. SER.# A9716-568206 Paul

06-13-2010, 06:57 PM	#2
OLD MEC Gone Wild Join Date: Mar 2009 Location: South Texas Posts: 2,391	Re: 97 CC Rear end noise When was last time you check differential oil? Should be full up to bottom of fill-check plug. Check with our sponsors for available service manual. Sorry nothing on line avaiable that I know of for Club Car?

06-13-2010, 07:20 PM	#3
pracer53 Not Yet Wild Join Date: May 2010 Location: Orlando, Florida, originally from Rochester, NY Posts: 20	Re: 97 CC Rear end noise That was the first thing I checked was the oil. I added some, pretty tough to get the oil in there. Paul

06-13-2010, 07:52 PM	#4
TahoeDawgZ71 revolutiongolfcars.com Join Date: Mar 2010 Location: Golf Car Capital of The World... Augusta, Georgia Posts: 10,224	Re: 97 CC Rear end noise Sounds like motor spline noise... Pull the motor off and replace the nylon guide-ring.

06-13-2010, 08:02 PM	#5
pracer53 Not Yet Wild Join Date: May 2010 Location: Orlando, Florida, originally from Rochester, NY Posts: 20	Re: 97 CC Rear end noise someone i work with mentioned that nylon ring too. do you think i need the manual for that? Thanks, Paul

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06-13-2010, 08:11 PM	#6
shadowman The Last Moja Morani Join Date: Jan 2007 Location: jumping from cart to cart Posts: 8,975	Re: 97 CC Rear end noise if you plan on doing your own maintence and repairs than the manual is the 1st tool you buy you,ll never regret it..................................

06-13-2010, 08:54 PM	#7
Pre-1898 Not Yet Wild Join Date: Jul 2008 Location: Eastern Ontario CANADA Posts: 29	Re: 97 CC Rear end noise I also have the same problem with my 99 club car. motor was replaced (by used one ) twice. each time the noise stopped for a while but started over again. What type of oil goes in the differential ? I am also planning to change the guide ring any special instruction needed to do this myself ?

06-14-2010, 03:16 AM	#10
pracer53 Not Yet Wild Join Date: May 2010 Location: Orlando, Florida, originally from Rochester, NY Posts: 20	Re: 97 CC Rear end noise Having trouble finding a manual with differential rebuild. I have the complete electrical manual, downloaded from here. I checked 2 sponsors so far and now I am waiting on local CC Company. Paul

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