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Old 07-26-2015, 07:23 PM   #1
timmyjane
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Default Convert a 36v charger to 48v?

As the title says, can this be done? If not why?
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Old 07-26-2015, 08:35 PM   #2
Volt_Ampere
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Default Re: Convert a 36v charger to 48v?

No. Not easily. Chargers are designed to work with the nominal voltage of 36 or 48V. A 36V charger can not charge a 48V pack. It's output voltage will be too low.
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Old 07-26-2015, 08:55 PM   #3
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Default Re: Convert a 36v charger to 48v?

Possible to rewire to up the voltage output?
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Old 07-26-2015, 10:17 PM   #4
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Default Re: Convert a 36v charger to 48v?

Quote:
Originally Posted by timmyjane View Post
Possible to rewire to up the voltage output?
No... Chargers are generally nothing more than a transformer. Transformers are wound with a specific input and output in mind. You will not be able to "rig" a 36 volt charger into a 48 volt charger....
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Old 07-26-2015, 11:13 PM   #5
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Default Re: Convert a 36v charger to 48v?

I have one that you can.... Its a DPI charger intended for Yamaha OEM use. One of the 4 settings is 36v. As for any others i have ever seen, nope, not unless it was specifically designed to do it. There are a few others out there with a 36v/48v switch, but they were made specifically to be able to do that. If you were so inclined, you could do some math, get the correct type of wire, grind the welds off your transformer, disassemble it, remove the old secondary wires, rewind the new wires with the correct number of turns, reassemble the transformer, re weld it, re dip it in varnish....... Are you a transformer manufacturer? Im not.
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Old 07-27-2015, 04:29 PM   #6
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Default Re: Convert a 36v charger to 48v?

Transformer AND capacitor work together, so it's a little more involved than "just" upping the transformer voltage and current. It's a ferroresonant match that has to be re-engineered.

Or you can "simply" plagiarize a design.
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Old 07-27-2015, 04:30 PM   #7
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Default Re: Convert a 36v charger to 48v?

A HD variac and a LOT of engineering could do it.
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Old 07-27-2015, 04:42 PM   #8
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Default Re: Convert a 36v charger to 48v?

I have to clarify... A coil and core charger can be over-drived. A newer switch-mode PSU can't. Most transformers can easily be over-driven, even if it requires the addition of a cooling fan. I routinely push transformers to two and three times their rating.
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Old 04-27-2023, 05:07 PM   #9
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Default Re: Convert a 36v charger to 48v?

Quote:
Originally Posted by yurtle View Post
I have to clarify... A coil and core charger can be over-drived. A newer switch-mode PSU can't. Most transformers can easily be over-driven, even if it requires the addition of a cooling fan. I routinely push transformers to two and three times their rating.
Can anyone elaborate on this method? Thanks
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Old 04-27-2023, 05:39 PM   #10
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Default Re: Convert a 36v charger to 48v?

Old dead thread! 8 years ago!
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