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Old 05-23-2016, 07:55 PM   #11
theboss20
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Smile Re: Club Car DS - New to Speed Upgrades, Where to Start?

Please explain copper bars??
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Old 05-24-2016, 11:17 AM   #12
Austin4130
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

What did FSIP charge you to upgrade your stock controller to 400 amps?
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Old 05-24-2016, 11:44 AM   #13
Drewfus
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

Quote:
Originally Posted by theboss20 View Post
Please explain copper bars??
Maybe this? This was my before and after:

Man, I laugh at what I had originally! Surprised I didn't have a meltdown on the obviously overheated connection lower left, last pic...
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Old 05-26-2016, 01:23 PM   #14
daveallyn
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

what is the idea of putting replacing the copper bars, and upgrading to 2ga wire? less resistance, therefore more speed?
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Old 05-26-2016, 01:49 PM   #15
joesam
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

On a series cart - Heavy wires improve Torque - High amp controller coupled with those wires gives even more torque and maybe a tiny bit more speed.

Basically, only a new motor (or hi-speed gears) produces increased speed on a series cart. But its important to note that hi-speed gears need good torque too, to be a viable option when going up hills.
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Old 03-02-2018, 02:21 PM   #16
Juju
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

have you tried with more than 2 people and still 30MPH?. I 'm stuck on whether i should get the DDmotorsystems.com recommended ES-81-41 or the D392 ? We are in Florida ans use on flat 25MPH roads. I have a 36V CC with 400AMP AXE 4844 r8 and D395 current motor.
I currently top 15mph with 22 inch all terrain tires with 1 person. Do you think that copper on FNR switch was a key factor in you speed increase, never saw that done before.
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Old 03-03-2018, 10:46 AM   #17
Juju
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Default Re: Club Car DS - New to Speed Upgrades, Where to Start?

Quote:
Originally Posted by wthompson912 View Post
Had my stock controller upgraded to 400 amps by FSIP. Installed GE D392 motor with 2ga cables, added copper bars on F/R, stock solenoid and 6" a arm lift with 23" tires. Hauls wife and I 30+mph for past two years.
Also do you have 36v or 48v batteries
With the D392?
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