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05-22-2012, 01:02 PM
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#1 |
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Not Yet Wild
Join Date: May 2012
Location: green creek, nc
Posts: 38
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95 cc controller repair
hey guys, I'm new the the carting world and have a controller issue. i have a 95 cc with serial A9548-xxxxxx 48v. the batteries are brand new and showing 50.2v across the pack. it has a curtis 1204-410 controller. the cart will not move in either forward or reverse( though the buzzer sounds in reverse). i have tried an OBC reset and bypass and nothing worked. i checked and rechecked the battery cables and all other wires. after reading posts on here, i deduced it was a controller issue. i pulled appart the controller and found a transistor on the logic board was burnt out. does any one know what the values are supposed to be on this? would it be easier to find a replacement logic board? i have attached some pictures of the board and the transistor that is bad. thanks
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05-22-2012, 02:02 PM
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#2 |
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Gone Wild
 Join Date: Oct 2010
Location: Panama City, FL
Posts: 1,408
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Re: 95 cc controller repair
I have a Rev C board and the only TO-220 device is a TIP41C. Findchips TIP41C Likely the same for Rev A.
Also, capacitor C10 looks bulged in the first photo... Cheers! -sj |
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05-22-2012, 02:09 PM
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#3 |
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Gone Wild
Join Date: Oct 2010
Location: Panama City, FL
Posts: 1,408
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Re: 95 cc controller repair
*edit* double post
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05-22-2012, 02:14 PM
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#4 |
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Gone Wild
Join Date: Oct 2010
Location: Panama City, FL
Posts: 1,408
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Re: 95 cc controller repair
*edit* triple post
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05-23-2012, 07:15 AM
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#5 |
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Not Yet Wild
Join Date: May 2012
Location: green creek, nc
Posts: 38
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Re: 95 cc controller repair
thanks, i didnt even notice the resistor. i think i will just get a new controller and be done with it. any suggestions on a good cost affective replacement. thanks for your help.
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05-23-2012, 09:22 AM
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#6 |
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Gone Wild
Join Date: Oct 2010
Location: Panama City, FL
Posts: 1,408
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Re: 95 cc controller repair
LOL! Alltrax is good stuff, GE, Sevcon
I might be interested in your old controller if you decide not to fix it... -sj |
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05-23-2012, 09:27 AM
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#7 | |
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The Last Moja Morani
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
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Re: 95 cc controller repair
Quote:
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05-23-2012, 05:09 PM
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#8 |
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Getting Wild
Join Date: Dec 2011
Location: Dunedin, FL
Posts: 78
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Re: 95 cc controller repair
A TIP41 is a VERY common NPN transistor. You can get one shipped to you from Digikey for about 75 cents (plus shipping). At that price, I'd give repairing it a shot. I assume you can solder and have the tools, otherwise you would not have even considered it.
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05-23-2012, 09:54 PM
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#9 |
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Not Yet Wild
Join Date: May 2012
Location: green creek, nc
Posts: 38
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Re: 95 cc controller repair
ok i didnt realize they were that common. i will give it a shot and see what happens. i will put pics up when im done.
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05-24-2012, 12:45 AM
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#10 |
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Gone Wild
Join Date: Oct 2010
Location: Panama City, FL
Posts: 1,408
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Re: 95 cc controller repair
heres one from digikey: http://www.digikey.com/product-detai...41C-ND/1052519
they have very reasonable first class postage rates & no minimum order. -sj |
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