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Old 08-21-2011, 06:46 PM   #1
jdjanetka
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Default piston to cyl clearance

I am rebuilding a 91 2 stroke. I found the rings broken and the ex side of piston scored pretty bad but other than wear the cylinder doesn't look to bad( no bad scoring). What are the piston and cylinder specs for these engines? I would just like to replace the piston but want to make sure the cylinder isn't beyond service specs for the largest piston I can get.Thanks.
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Old 08-21-2011, 07:01 PM   #2
madoc1
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Default Re: piston to cyl clearance

they only make two sizes for an overbore-.025 and 050. if you have a new piston, you can use it to check the bore clearance.. will try to get the #s tho.
ok,bore size 2.8346- 2.8362. cannot be more than .003 larger.
piston size 2.8291-2.8303. piston to bore clerance cannot exceed .004-.007.

and welcome to BGW.
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Old 08-22-2011, 05:40 AM   #3
jdjanetka
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Default Re: piston to cyl clearance

Thanks for the quick reply. Just what I needed.
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Old 08-16-2021, 01:45 PM   #4
KoreyF
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Default Re: piston to cyl clearance

Does that clearance apply to all of the 2 strokes?
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