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Old 04-13-2009, 08:53 PM   #11
cougarman
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Default Re: High Speed Gear Install With Pic's

Using press to push off bearings and gear, they came off vary easy.



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Old 04-13-2009, 09:01 PM   #12
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Default Re: High Speed Gear Install With Pic's

old counter shaft,bearings and gear all apart next to new counter shaft.



GOING BACK TOGATHER... Use a hard rubber mallet to get bearings and gear started before pressing on just a little tapy tap.also coat the mating surfaces with a little gear lube before pressing on.





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Old 04-13-2009, 09:02 PM   #13
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Default Re: High Speed Gear Install With Pic's

Nice!!!! We love pictures....
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Old 04-13-2009, 09:14 PM   #14
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Default Re: High Speed Gear Install With Pic's

ALL BACK TOGATHER
I'LL be reinstalling the gear set this weekend. I'll post the performace results then. Hope I still have some torque left in reverse.

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Old 04-16-2009, 08:56 PM   #15
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Default Re: High Speed Gear Install With Pic's

Gears installed back into case, used RTV to seal cover ,good to go
Top forward speed before HS gears 16 mph after 35 mph still has good torque
Top reverse speed was 24 mph now ?? got scared stopped test at 30
Bad news is I lost all my torque in reverse but I have a large diameter snowmobile driven clutch I'm going to modify and make fit.

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Old 04-16-2009, 09:05 PM   #16
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Default Re: High Speed Gear Install With Pic's

nice job! keep us posted
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Old 04-16-2009, 09:08 PM   #17
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Old 07-10-2010, 10:42 PM   #18
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Default Re: High Speed Gear Install With Pic's

Very nice writeup! Looking to do the same to my cart in the near future!
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Old 07-12-2010, 11:15 AM   #19
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Default Re: High Speed Gear Install With Pic's

I've got a stock 2000 cc intalled 6.1 gears. I went from 10mph to 25mph !! with no engine mods great for our campsite !!!
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Old 07-14-2010, 05:46 PM   #20
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Default Re: High Speed Gear Install With Pic's

Here's a pic of the bombardier snowmobile secondary clutch I modified next to the stock cc clutch..... It gave me back all my low end torque and more............ top speed now is 40 mph








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