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Old 05-21-2022, 06:09 PM   #1
Jgoff72
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Default CC DS 48v solenoid clicks but cart won’t move

I’m currently fixing a 2001 CC DS 48v stock controller with rotary style f/r. When the pedal is pressed in forward or reverse the solenoid clicks but the cart does not move. Current pack voltage is 48.2. Trying to charge it now. I bypassed the OBC and the cart was working now it’s not. The f/r is older but appears to make a good connection. Any suggestions would be greatly appreciated.
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Old 05-23-2022, 06:09 PM   #2
Jgoff72
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Default Re: CC DS 48v solenoid clicks but cart won’t move

Put a new f/r in and no change. Now some times the solenoid clicks and some times it doesn’t. Pack voltage is 51.2 volts after being off charge for an hour. Is there a way to test the solenoid?
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Old 05-25-2022, 04:28 PM   #3
Jgoff72
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Default Re: CC DS 48v solenoid clicks but cart won’t move

Just put a new solenoid in and now the solenoid gives one initial audible click and nothing else. Hopefully someone reads this and will share some insight.
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Old 06-07-2022, 09:29 PM   #4
seanmcg
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Default Re: CC DS 48v solenoid clicks but cart won’t move

I'm just responding so it will bring your post to the top. I'm having the same issue and it's driving me nuts. Good luck!
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Old 06-08-2022, 03:37 PM   #5
brokebuggy
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Default Re: CC DS 48v solenoid clicks but cart won’t move

What controller do you have
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Old 06-08-2022, 03:39 PM   #6
brokebuggy
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Default Re: CC DS 48v solenoid clicks but cart won’t move

you can go here and find your controller. It should have installation instructions that have test for several components of your cart. Maybe this will help

https://shop.fsip.biz/en/content/technical-documents
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Old 06-08-2022, 05:05 PM   #7
Lochlin
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Default Re: CC DS 48v solenoid clicks but cart won’t move

Your motor brushes might need replaced.
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